Toilet Paper Manufacturing Equipment

Toilet Paper Manufacturing Equipment

Machine Width: 1500 mm
Production Speed: 180-240 m/min
Control System: PLC + Touch Screen
Finished Roll Diameter: 90-150 mm
Embossing: Single / Double / Edge Embossing
Core Type: Core & Coreless Available Quality guarantee: 1 year
Product Description

Toilet Paper Manufacturing Equipment - Professional Tissue Converting Solutions 

Henan Hengyu Machinery delivers enterprise-grade Toilet Paper Manufacturing Equipment engineered for maximum productivity and reliability. Our HY-1500 model features a robust machine width of 1500 mm and achieves production speeds of 180-240 m/min, delivering superior output for commercial tissue operations.

Equipped with an advanced PLC + Touch Screen control system, this equipment ensures precision automation throughout the manufacturing process. The system supports flexible finished roll diameters ranging from 90-150 mm and offers versatile embossing options including single, double, and edge embossing configurations.

Both core and coreless production capabilities are standard, providing manufacturers with essential product diversity. Backed by our comprehensive 1-year quality guarantee and over 20 years of industry expertise, this production line represents a proven investment in operational efficiency and consistent product quality for tissue converters worldwide.

Toilet Paper Manufacturing Equipment

Technical Specifications

Parameter Specification
Model HY-1500 Toilet Paper Manufacturing Equipment
Jumbo Roll Width 1500 mm
Jumbo Roll Diameter ≤1500 mm
Jumbo Roll Core ID 76.2 mm
Tissue GSM 13-30 gsm (1-2 Ply)
Glued Lamination Tissue 17-20 gsm Single Ply
Production Speed 180-240 m/min
Finished Roll Diameter 90-150 mm
Finished Core Diameter 30-60 mm
Control System PLC + Touch Screen (HMI)
Core Feeding Automatic
Glue Spraying & Sealing Automatic
Paper Break Detection Automatic Stop
Diameter Control Automatic
Edge Trimming Automatic
Perforation System 4 High-Precision Screw Knives
Perforation Accuracy ±3 mm
Perforation Pitch 85-135 mm / 170-260 mm (Customizable)
Embossing Single / Double Embossing (Optional)
Edge Embossing Steel-to-Steel (Optional)
Coreless Production Optional
Online Slitting Optional
Jumbo Roll Loading Pneumatic
Air Pressure ≥0.6 MPa
Installed Power 7.5-15 kW
Machine Weight Approx. 2.8-4.0 T
Power Supply 380V / 50Hz / 3 Phase

Toilet Paper Manufacturing Equipment

Core Advantages of Our Manufacturing Equipment

Maximum Production Efficiency

Your production capacity expands significantly with our high-speed configuration. Achieving 180-240 meters per minute, the equipment delivers faster return on investment while maintaining consistent product quality throughout extended production runs.

Intelligent Automation Control

The integrated PLC system manages all critical functions automatically. Paper break detection stops operations instantly to prevent waste. Core feeding, diameter monitoring, glue application, and sealing occur without manual intervention, reducing labor costs substantially.

Versatile Product Configuration

You gain competitive market flexibility through dual production modes. Standard core-based rolls meet traditional consumer preferences, while the optional coreless system addresses growing environmental concerns and provides cost savings on core materials.

Premium Quality Enhancement

Three distinct embossing options elevate your product differentiation. Single embossing delivers classic patterns, double embossing creates luxury softness perception, and steel-to-steel edge embossing prevents ply separation while adding sophisticated visual appeal.

Precision Perforation System

Four high-precision screw knives ensure accurate sheet separation every time. With perforation accuracy within ±3 mm, your customers experience frustration-free tearing. Customizable perforation pitch accommodates various regional preferences and market standards.

Wide Material Compatibility

Your raw material sourcing remains flexible across suppliers. The equipment processes tissue paper from 13-30 gsm efficiently, accommodating both single and double-ply configurations. Jumbo rolls up to 1500 mm diameter load seamlessly through the pneumatic system.

Why Choose Hengyu Machinery

Two Decades of Manufacturing Excellence

Since our establishment, we've delivered proven tissue converting solutions to manufacturers across numerous countries. Our engineering team understands the practical challenges you face in daily production and designs equipment that addresses real operational needs.

Complete Business Support System

Your success extends beyond equipment purchase. We provide comprehensive guidance from initial market research through factory layout planning, machine configuration, technical training, installation support, and ongoing production optimization strategies.

Global Logistics Expertise

We handle international shipping complexities for you. With over 15 years of export experience, our logistics team arranges EXW, FOB, CIF, and door-to-door delivery options. Your Toilet Paper Manufacturing Equipment arrives safely regardless of destination.

Fast Installation Process

More than 95% of our customers complete installation through remote guidance alone. Our machines feature intuitive design that simplifies setup procedures. Clear documentation and responsive technical support ensure your production line operates quickly after delivery.

Lifetime Technical Assistance

You receive continuous support throughout your equipment's operational life. Our 24/7 technical team provides video guidance, remote troubleshooting, and operator training. This commitment protects your production continuity and maximizes equipment longevity.

Toilet Paper Manufacturing Equipment

Frequently Asked Questions

Q: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting a small-scale tissue paper processing plant typically requires approximately US$7,500–10,000. This capital covers tissue paper production equipment, raw materials, and basic installation costs. Different equipment configurations affect capital requirements—semi-automatic equipment has lower initial costs, while fully automatic production lines require larger budgets but deliver superior long-term efficiency.

Q: What kind of factory space is needed for a tissue paper processing plant?

A: Your facility must provide industrial electricity with stable power supply meeting equipment specifications. Space should accommodate production equipment, raw material storage, finished product inventory, plus adequate safety passageways and operating clearance. Proper factory conditions directly impact production efficiency and product quality consistency.

Q: How many employees does a tissue paper processing plant need?

A: Employee requirements depend on your production line type. Semi-automatic systems typically require 3-5 operators for material handling, machine monitoring, and quality inspection. Fully automatic lines reduce staffing to 1-2 technicians for supervision and maintenance, significantly lowering ongoing labor costs.

Q: What is the difference between semi-automatic and fully automatic tissue paper production lines?

A: Semi-automatic lines suit smaller operations with lower initial investment but require manual intervention at multiple production stages, resulting in higher labor intensity. Fully automatic lines complete feeding, cutting, embossing, and sealing automatically, delivering higher efficiency, consistent quality, and reduced long-term operational costs despite higher initial capital requirements.

Q: What equipment is needed to open a small tissue paper processing plant?

A: Basic equipment includes an automatic toilet paper rewinding machine with embossing unit, cutting machine (automatic or manual depending on budget), and toilet roll packaging machine. Depending on your production scale and investment capacity, you can select appropriate combinations of semi-automatic or fully automatic configurations.

Start Your Tissue Production Business Today

Our experienced team at Henan Hengyu Machinery stands ready to design the optimal Toilet Paper Manufacturing Equipment solution for your specific requirements. Contact us:  doris@hytissuemachine.com.