Toilet Paper Rewinding Machine

Toilet Paper Rewinding Machine - Professional Converting Solution for High-Volume Production

Henan Hengyu Machinery Co., Ltd. presents the HY-1575 fully automatic Toilet Paper Rewinding Machine, an industrial-grade converting solution engineered for high-efficiency tissue paper production. This complete production line integrates an auto rewinding machine, paper cutting machine, and tissue packing machine to process jumbo rolls up to φ1800mm in diameter. With a robust process capacity of 1.5 tons per day and total power of 5.5kw+0.75kw, this system delivers enterprise-level performance for small to medium-scale manufacturers. The machine accommodates finished paper diameters from 50mm to 280mm and paper core diameters between 30-55mm, while its advanced automation features—including auto core feeding, perforation (2 blades, 100-300mm adjustable), gluing, trimming, and rewinding—reduce labor dependency and enhance production consistency. Backed by a 1-year quality guarantee, this 2000kg precision-engineered system occupies 6500×3300×1700mm of factory space.

Advanced Automation Features That Maximize Your Production Efficiency

Your tissue paper production demands reliability and speed. The HY-1575 machine combines PLC-controlled automation that streamlines every conversion stage.

By doing away with manual core loading, the Auto Core Feeding System minimizes operator intervention and production disruptions. Continuous operation without material changeover delays is ensured by the twin paper stand arrangement.

Precision Perforation Technology: The 2-blade system produces standard perforation at 120mm±10mm with configurable range from 100mm to 300mm. You can satisfy a variety of market demands for various sheet lengths thanks to this flexibility.

Integrated Gluing and Trimming: While synchronized trimming creates crisp, expert edges, automatic glue application guarantees safe tail sealing. These characteristics maintain constant roll quality across your whole production run.

Synchronous Belt Drive System: The heavy-duty architecture with synchronous belt transmission provides reliable torque distribution, reducing vibration and extending component lifespan.

Labor cost savings are directly correlated with this high degree of automation. Because of the user-friendly control interface, the majority of operators can operate the full line with little training.

Technical Specifications - Built for Performance and Versatility

Understanding your machine's capabilities helps you plan production capacity and product range. Here are the detailed specifications:

These specifications demonstrate the machine's capability to handle various production requirements. Whether you're producing standard household rolls or customized sizes for commercial clients, this equipment adapts to your needs.

Why Choose Hengyu's Toilet Paper Converting Solution

Proven Industrial Strength: Even during continuous high-speed production, the 2000 kg sturdy frame structure guarantees vibration-free operation. This stability lowers material waste and has a direct impact on roll density consistency.

Flexible Production Capabilities: You can differentiate your products using CVT (Continuously various Transmission) for various perforation patterns and optional embossing equipment. Both coreless and core-based roll manufacture are supported by the system.

Energy Efficiency: This line maintains low operating expenses with a total power consumption of only 6.25kw. While retaining the best possible production speed, the efficient motor layout lowers your electricity costs.

Comprehensive Production Line: Unlike standalone rewinders, this comprehensive system comprises cutting and packing equipment. Compatibility problems are eliminated, and a smooth production flow from jumbo roll to final packed product is achieved.

Extended Equipment Lifespan: Chromium-plated rollers resist paper dust collection and mechanical wear. With easily accessible parts that reduce downtime during periodic servicing, routine maintenance is simple.

Application Scenarios - Where This Machine Excels

Small to Medium Converting Facilities: If you're processing 1-2 tons daily, this Toilet Paper Rewinding Machine provides the perfect balance between automation and investment. It's ideal for businesses transitioning from semi-automatic to fully automatic production.

Manufacturers in the niche market: Create rolls in specific sizes for institutional, hotel, and restaurant customers. You may differentiate your goods with the changeable diameter range (50-280mm) and perforation options.

Alternative Fiber Processing: The pneumatic tension control system handles non-wood fibers like bamboo and sugarcane pulp successfully. This flexibility is crucial if you want to reach eco-conscious consumers.

Multi-Product Operations: Without requiring significant reconfiguration, switch between typical core-based products and coreless rolls. Your machine utilization and revenue potential are maximized by this flexibility.

Start-up Tissue Businesses: With Henan Hengyu Machinery's more than 20 years of manufacturer assistance, new tissue producers get thorough advice on everything from installation to production optimization.

Quality Control and Long-Term Reliability

Every component undergoes strict quality inspection before shipment. The 1-year warranty covers all non-human damaged parts with free replacement, protecting your investment during the critical startup phase.

Precision Engineering Standards: High-grade carbon steel construction and CE/ISO compliance ensure safe, reliable operation. The machine meets international safety standards for export markets.

Minimal Training Requirements: Over 95% of our customers complete installation through remote guidance. The user-friendly design reduces your learning curve and accelerates production startup.

Continuous Technical Support: Our engineering team provides 24/7 online assistance, video operation guidance, and remote troubleshooting. You're never alone when facing production challenges.

Planned Maintenance Schedule: Weekly cleaning protocols and monthly lubrication requirements are straightforward. We provide detailed maintenance documentation to help your team maintain peak performance.

Partner With a Trusted Industry Leader

Henan Hengyu Machinery Co., Ltd. brings over 20 years of tissue converting expertise to your business. We've helped hundreds of entrepreneurs establish profitable tissue paper operations across diverse markets worldwide.

Our one-stop solution includes market research guidance, factory planning consultation, machine configuration optimization, comprehensive operator training, remote installation support, and production startup assistance.

Ready to transform your tissue paper production capabilities? Contact our team today to discuss your specific requirements and receive a customized solution proposal.

Frequently Asked Questions

Q: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting with our equipment typically requires US$7,500–10,000. This covers the production line, initial raw materials, and installation support. Your specific needs may vary based on facility preparation and local utility connections.

Q: What kind of factory space is needed?

A: You'll need approximately 50-80 square meters with industrial electricity supply. The 6500×3300mm machine footprint requires additional space for material storage, operator movement, and finished product staging.

Q: How many employees does a tissue paper processing plant need?

A: With this fully automatic line, 2-3 operators can manage the entire production process. One person monitors the rewinding operation while others handle material feeding and finished product packaging.

Q: What is the difference between semi-automatic and fully automatic lines?

A: Semi-automatic lines require manual core loading and roll removal, increasing labor needs but reducing initial investment. Our fully automatic system handles core feeding, cutting, and discharge automatically, making it ideal for consistent high-volume production with minimal labor costs.

Q: Can the machine produce different roll diameters?

A: Absolutely. The adjustable settings allow you to produce rolls from 50mm to 280mm in diameter. You can switch between product sizes through the control interface without mechanical modifications, giving you market flexibility.

Contact Us for Your Custom Production Solution

Let's discuss how the HY-1575 fully automatic production line can meet your Toilet Paper Rewinding Machine goals. Our technical team is ready to answer your questions and provide detailed quotations.

Email: doris@hytissuemachine.com