Fully Automatic Toilet Paper Making Machine

Fully Automatic Toilet Paper Making Machine – High-Speed Production Line Solution

Henan Hengyu Machinery Co., Ltd. presents its enterprise-grade Fully Automatic Toilet Paper Making Machine, a complete 3-module integrated production system engineered for high-capacity tissue converters. This industrial solution combines a 3000mm rewinding machine with 3 jumbo roll stands, an automatic band saw cutting machine (80–200 cuts/min), and a paper cover single roll packing machine (100 packs/min). Operating at a designed speed of 280 m/min, it features PLC control, automatic paper core feeding, pneumatic paper loading, synchronous belt transmission, and automatic glue spraying. The system handles paper tube diameters from Ø32–50mm and rewinding diameters up to Ø150mm. Every unit is backed by a 1-year quality guarantee and lifetime technical support.

What Makes This Production Line Enterprise-Ready?

The three main issues that contemporary tissue converters face are labor expenses, manufacturing uniformity, and downtime. This machine is designed to address these issues.

To reduce vibration during high-speed operation, the rewinding portion is constructed with wall panels that are 30 mm thick. This offers reliable tension control across the whole 3500mm web width. From the first log to the ten-thousandth, the roll density is constant.

Manual handling is eliminated by automatic core feeding. While the machine is operating, the system keeps loading paper cores. This minimizes operator intervention by over 70% compared to semi-automatic lines.

An automatic connection system allows the integrated cutting machine to connect smoothly. Logs are moved, positioned, and cut without the need for human lifting. Depending on your production schedule, the cutting speed can be changed from 80 to 200 cycles per minute.

Lastly, each completed roll is wrapped in copy paper at a rate of up to 100 packs per minute by the single roll packing machine. Your products cut down on downstream labor and packing time by coming off the line shelf-ready.

Technical Specifications

Core Advantages for High-Volume Converters

Ultra-High-Speed Output

With a designed speed of 280 m/min, this line matches the pace of large-scale tissue conversion plants. You can produce thousands of rolls per hour without sacrificing quality or consistency.

Flexible Roll Configuration

The system accommodates both core and coreless production modes. Finished paper tube diameters range from Ø32 to Ø50mm, and roll lengths are adjustable from 100 to 200mm via touch screen control.

End-to-End Automation

From pneumatic paper loading to automatic glue spraying, perforation, trimming, and tail sealing, every process runs without manual intervention. This reduces labor costs and human error.

Precision Cutting & Packaging

The band saw cutting machine delivers 80 to 200 cuts per minute with repeatable accuracy. The packing machine seals each roll in copy paper at 100 packs per minute, ensuring your products are retail-ready immediately.

Robust Industrial Design

Heavy-duty wall-panel construction and synchronous belt transmission ensure stable operation even during extended production runs. Total system power is just 7.5 kW for the cutting unit and 6 kW for the packing unit, optimizing energy efficiency.

Who Benefits from This Production Line?

This Fully Automatic Toilet Paper Making Machine is ideal for:

• Large-Scale Tissue Manufacturers needing 24/7 continuous operation and maximum uptime.
• Private Label Converters serving multiple B2B clients with diverse roll specifications.
• Start-Up Tissue Plants in emerging markets seeking to bridge the skill gap with automated diagnostics and self-correcting systems.
• Distributors Expanding Product Lines who require versatile equipment for both cored and coreless formats.

You gain the ability to switch between different perforation lengths, roll diameters, and embossing patterns without lengthy downtime. Digital parameter adjustment via PLC and touch screen interface reduces physical changeover to under 10 minutes.

Quality Control and Compliance

Every machine undergoes strict quality inspection before shipment. We focus on five critical areas:

1. Perforation Uniformity – Ensuring clean, consistent tear lines across the full web width.
2. Embossing Definition – Verifying pattern depth and tactile quality meet consumer expectations.
3. Roll Density Consistency – Testing log hardness and diameter to ensure compatibility with downstream packaging.
4. Safety System Integrity – Validating emergency stop response times and light curtain functionality.
5. Glue Application Accuracy – Confirming tail sealing is secure without bonding to underlying layers.

All units meet ISO 9001 quality standards and are backed by a 1-year warranty. Non-human damaged parts are replaced free of charge during the warranty period.

Frequently Asked Questions

Q1: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting a small-scale plant typically requires US$7,500–10,000. This covers equipment purchase, raw materials, and basic installation. Equipment configuration affects budget: semi-automatic lines cost less, while fully automatic systems require larger investment but deliver faster ROI.

Q2: What kind of factory space is needed?

A: You need industrial electricity with stable power supply that meets equipment requirements. Space must accommodate machinery, raw material storage, finished goods inventory, and safe passageways. Good factory conditions ensure production efficiency and product quality.

Q3: How many employees does a tissue paper processing plant need?

A: Employee count depends on your production line type. Fully automatic lines like this one require only 2–3 operators: one for raw material loading, one for quality monitoring, and one for finished goods handling. This machine reduces labor dependency by over 70%.

Q4: What is the difference between semi-automatic and fully automatic production lines?

A: Semi-automatic lines suit small plants with lower budgets but require manual operation and more labor. Fully automatic lines complete feeding, cutting, folding, and packaging without intervention. They offer higher efficiency, consistent quality, and lower long-term costs.

Q5: Can this machine process recycled paper rolls?

A: Yes, provided the tension control system is calibrated for the lower tensile strength of recycled fibers. Our PLC allows precise adjustment to accommodate different base paper grades.

Q6: What maintenance is required for the embossing rollers?

A: We recommend monthly cleaning and inspection of pneumatic pressure systems. This ensures even wear across the steel-to-rubber interface and maintains embossing quality.

Q7: Does the machine support coreless roll production?

A: Yes. The rewinding machine is modular and can be equipped with a coreless rewinding shaft. You can switch between cored and coreless formats based on market demand.

Q8: What is the average changeover time for different roll diameters?

A: Digital diameter adjustments via the HMI reduce physical changeover to less than 10 minutes. You can switch between Ø32mm and Ø50mm tube sizes quickly.

Q9: How does the machine ensure the first sheet is easy to find?

A: It uses an automatic tail-trimming and gluing station that precisely folds and seals the end. This makes the first sheet easy for consumers to locate and pull.

Q10: What after-sales support do you provide?

A: We offer 24/7 online technical assistance, video operation guidance, remote troubleshooting, and lifetime technical service. More than 95% of customers complete installation through our remote guidance.

Contact Us for Production Line Solutions

Ready to use the Fully Automatic Toilet Paper Making Machine to upgrade your tissue converting capacity? Contact Henan Hengyu Machinery Co., Ltd. Email us at doris@hytissuemachine.com to discuss your specific requirements.