Toilet Paper Production Machine

Toilet Paper Production Machine - Automated High-Efficiency Production Line

Henan Hengyu Machinery Co., Ltd. offers a fully integrated Toilet Paper Production Machine that combines auto rewinding, paper cutting, and tissue packing machines into one streamlined production line. This enterprise-grade system handles original paper widths up to φ2200mm and produces finished rolls ranging from 50mm to 350mm in diameter. With a robust processing capacity of 2.5-3 tons per day within an 8-hour shift, it delivers exceptional productivity.

The complete line features automated core feeding, customizable perforation, precision gluing, edge trimming, and consistent rewinding operations. Operating on a combined power of just 6.25kW, it achieves energy-efficient production while maintaining industrial-grade output standards. Each machine is backed by our comprehensive 1-year quality guarantee.

Technical Specifications & Performance Parameters

Our HY-1575 machine is engineered to meet diverse manufacturing requirements with precision and reliability.

This configuration allows you to achieve consistent product quality while maintaining flexible production parameters tailored to your specific market demands.

Core Advantages of Our Production Line

Ultra-Wide Paper Handling Capability

Your production flexibility increases dramatically with support for original paper widths up to φ2200mm. This capability is ideal when you're scaling operations or handling diverse raw material specifications. You can process larger jumbo rolls without frequent changeovers, reducing downtime and maximizing throughput.

High-Efficiency Energy-Optimized Output

With a total power consumption of just 6.25kW combined, the Toilet Paper Production Machine delivers exceptional energy efficiency. You'll experience fast and stable production cycles that maximize your daily output while keeping operational costs under control. This power-to-performance ratio is particularly advantageous for startups managing tight budgets.

Fully Integrated Intelligent Operation

The difficulty of synchronizing various pieces of equipment is eliminated by the all-in-one design. Automated core feeding ensures continuous functioning without manual intervention. The functions of precise perforation, gluing, and trimming are perfectly coordinated. This significantly simplifies your manufacturing workflow and lowers operator errors and training time.

Built for Long-Term Reliability

The strong 2500kg steel frame structure assures vibration-free operation even during extended manufacturing runs. A thorough one-year quality warranty covering all manufacturing flaws is provided to you. Our dedication to longevity results in fewer malfunctions and steady performance over the course of the machine's life.

Complete Production Process Workflow

Stage 1: Jumbo Roll Unwinding & Feeding

Automated loading of jumbo rolls up to φ2200mm starts the production line. As the roll diameter shrinks, the tension management mechanism keeps the pressure constant. This prevents paper fractures and promotes smooth material flow into the rewinding area.

Stage 2: Embossing & Multi-Ply Bonding

As the paper goes through the embossing machine, customisable designs are pressed onto the surface. The gluing technology applies exact amounts of adhesive between layers for creating multi-ply items. This produces the texture that your customers want—one that is soft and absorbent.

Stage 3: Perforation & Core Winding

The perforation mechanism makes tear lines at your defined intervals—whether you require standard perforations or unique lengths for specialty markets. Paper cores with a diameter of 30 to 55 mm are automatically fed and oriented for the rewinding operation at the same time.

Stage 4: Trimming & Log Cutting

Edge trimming blades eliminate extra material to produce regular roll widths. The continuous log is subsequently chopped into separate rolls by the cutting machine, with precision tolerances of ±0.5mm. For automated packing and retail presentation, this consistency is essential.

Stage 5: Automated Packaging

Finished rolls are wrapped in the packaging materials of your choice at the last station. The tissue packaging machine finishes the procedure with little human involvement, whether you need single-roll wrapping or multi-pack bundling. Your merchandise appears prepared for delivery.

Investment & Setup Requirements for Your Business

Capital Requirements for Small-Scale Operations

Starting your tissue paper processing business typically requires an initial investment of US$7,500–10,000. This budget covers the Toilet Paper Production Machine, essential raw materials, and basic installation services. Semi-automatic configurations occupy the lower end of this range, while fully automated lines require additional capital.

Your actual costs will depend on production scale and customization needs. We offer flexible payment terms and machine configurations that align with your financial capacity and business growth timeline.

Factory Space & Infrastructure

To achieve the machine's 6.25kW requirement, you will need an industrial facility with reliable three-phase electrical supply. The 6200 x 3200 mm equipment footprint necessitates surrounding area for inventory of finished goods, storage of raw materials, and safe operator mobility.

Good ventilation and moderate humidity control safeguard paper quality during storage. We give extensive facility design recommendations to help you optimize your production floor layout for maximum efficiency.

Labor Requirements Based on Automation Level

Semi-Automatic Configuration: You will require 3-4 people to supervise material loading, monitor manufacturing quality, and handle finished product packing. When labor expenses are modest and your daily production volume is less than two tons, this configuration is perfect.

Fully Automatic Configuration: Just 1-2 operators can supervise the entire production line. They will concentrate on replenishing raw materials and monitoring quality. This option is better for reliable high-volume production and significantly lowers long-term labor costs.

Why Choose Henan Hengyu Machinery

Two Decades of Manufacturing Excellence

Since our establishment over 20 years ago, we've evolved from a machinery manufacturer into a comprehensive solution provider for the tissue converting industry. Our accumulated expertise helps you avoid common startup pitfalls and accelerate your path to profitability.

End-to-End Business Support

Your partnership with us extends far beyond equipment purchase. We guide you through market research, factory planning, machine configuration, technical training, installation, production guidance, and even marketing strategies. This holistic approach ensures you're never navigating challenges alone.

95%+ Remote Installation Success Rate

More than 95% of our customers successfully install and commission machines through our remote guidance services. You'll receive comprehensive video tutorials, real-time troubleshooting support, and direct communication with our engineering team. This eliminates costly on-site service delays.

Lifetime Technical Assistance

Our commitment doesn't end when your machine starts producing. You receive 24/7 online technical support, video operation guidance, and remote diagnostics throughout your equipment's operational life. Any technical questions or optimization needs are addressed promptly by our experienced team

Frequently Asked Questions

Q1: What equipment combination do I need to start production?

A: The complete line includes an auto rewinding machine with embossing unit, cutting machine (auto or manual based on budget), and packing machine. This configuration handles everything from jumbo roll to packaged finished product.

Q2: Can this machine produce different roll sizes?

A: Absolutely. You can adjust finished roll diameter from 50mm to 350mm and accommodate paper cores from 30-55mm through simple parameter changes on the control panel. No hardware modifications are required.

Q3: What is the difference between semi-automatic and fully automatic lines?

A: Semi-automatic systems require manual material loading and finished product handling, resulting in lower initial costs but higher labor needs. Fully automatic lines integrate all processes including feeding, cutting, and packaging, delivering higher efficiency with minimal operator intervention.

Q4: How long does installation and training take?

A: Most customers complete installation within 3-5 days using our remote guidance. Operator training typically requires 2-3 days for basic proficiency, with full operational mastery achieved within two weeks of regular production.

Q5: What maintenance schedule should I follow?

A: Weekly cleaning of embossing rollers and monthly inspection of cutting blades maintain optimal performance. Lubricate mechanical bearings every 500 operating hours. We provide detailed maintenance checklists with your machine documentation.

Start Your Tissue Paper Business Today

Our team at Henan Hengyu Machinery Co., Ltd. is here to help you select the ideal Toilet Paper Production Machine configuration for your specific requirements. Contact us :doris@hytissuemachine.com.