Automatic Toilet Roll Making Machine

Automatic Toilet Roll Making Machine – High-Speed Production Line Solution

Henan Hengyu Machinery Co., Ltd. presents its advanced Automatic Toilet Roll Making Machine, a comprehensive production system engineered for high-efficiency tissue conversion. This industrial-grade equipment features a 3000mm rewinding machine with a maximum working speed of 380 m/min and a process capacity of 4–5 tons per day. The system integrates auto core feeding, perforation, automatic glue spraying, trimming, and rewinding capabilities through PLC control. Equipped with 3 jumbo roll stands, auto pneumatic paper loading, synchronous belt transmission, and automatic paper pushing function, this machine connects seamlessly with a single-channel rotary cutter for continuous operation. The complete line includes an automatic paper core feeding system and automatic connection system to the cutting machine, backed by a 1-year quality guarantee. This enterprise-level solution dramatically reduces labor costs while maintaining consistent roll firmness and minimizing material wastage.

Complete Production Line Components

Our machine system comprises three integrated units working in perfect synchronization.

The rewinding machine handles jumbo rolls up to φ3000mm width and 1500mm diameter. It processes finished paper ranging from 60–180mm at speeds reaching 380 m/min.

The full automatic high-speed single-channel rotary cutter delivers precise cutting at 30–200 pcs/min. Its cylinder automatic sharpening system maintains cutting accuracy within ±1mm tolerance.

The automatic multi-roll packing machine completes the line with double-row packaging at 8–15 packages per minute. This integrated approach ensures uninterrupted production flow from raw jumbo rolls to packaged retail products.

Technical Specifications

3000mm Toilet Paper Rewinding Machine

Full Automatic High-Speed Single-Channel Rotary Cutter

Automatic Multi-Roll Packing Machine

Core Production Advantages

Your production efficiency increases significantly with our automated system. The ultra-high-speed operation at 380 m/min enables you to produce 4–5 tons daily during standard 8-hour shifts.

The versatile roll handling capability accommodates finished paper diameters from 60mm to 180mm. This flexibility allows you to serve diverse market segments with a single machine setup.

Automated cutting and packing operations eliminate bottlenecks in your production line. The high-speed rotary cutter processes 30–200 pieces per minute, while the packing machine handles 8–15 packages per minute.

The durable and precise design features automatic sharpening systems and ±1mm cutting accuracy. These specifications ensure consistent product quality throughout extended production runs, reducing waste and customer complaints.

Key Automation Features

The Automatic Toilet Roll Making Machine incorporates intelligent automation at every production stage.

Auto pneumatic paper loading eliminates manual jumbo roll handling, reducing workplace injuries and setup time. The system recognizes roll diameter automatically and adjusts tension settings accordingly.

Automatic glue spraying ensures precise adhesive application on paper tails. This controlled gluing prevents bleeding into lower layers while maintaining secure tail sealing.

The automatic paper core feeding system maintains continuous production without operator intervention. Your production never stops waiting for core replenishment during high-volume runs.

PLC control integrates all machine functions into a single operating interface. You can monitor production parameters, adjust settings, and diagnose issues through an intuitive HMI touchscreen.

The synchronous belt transmission system coordinates rewinding speed with cutting operations. This synchronization prevents paper breaks and maintains consistent product dimensions throughout the production cycle.

Production Applications

Large-scale tissue manufacturers benefit from the continuous 24/7 operation capability. The machine's robust construction withstands intensive production schedules while maintaining precision.

Private label producers appreciate the quick-changeover features for producing varied roll sizes. Custom embossing patterns can be configured to meet different retail brand requirements.

Start-up tissue businesses find the automated operation reduces their initial labor needs. You can begin commercial production with minimal operator training, shortening your time to market.

Alternative fiber processors working with bamboo or recycled materials rely on the sensitive tension control. The machine prevents tearing of shorter, more brittle fibers common in sustainable raw materials.

Quality Assurance and Support

Every machine undergoes rigorous testing before shipment. We verify perforation tensile strength, log diameter uniformity, and tail-sealing precision to ensure retail-ready output.

Our 1-year warranty covers all non-human damaged parts with free replacement. This protection gives you confidence in your equipment investment and production continuity.

Remote installation guidance helps over 95% of customers complete setup independently. Our technical team provides 24/7 online support through video calls and troubleshooting assistance.

Lifetime technical service ensures you receive ongoing support throughout your machine's operational life. We maintain spare parts inventory for rapid shipping when you need replacements.

Operator training programs help your team master machine operation quickly. We provide comprehensive documentation in your preferred language and conduct remote training sessions.

Frequently Asked Questions

Q: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting a small-scale tissue paper processing plant typically requires approximately US$7,500–10,000. This capital covers tissue paper production equipment, raw materials, and basic installation. Equipment configuration affects capital requirements—small semi-automatic equipment has lower costs, while fully automatic production lines require larger budgets.

Q: What kind of factory space is needed for a tissue paper processing plant?

A: Your factory space must have industrial electricity with stable power supply meeting the equipment's power requirements. The space should accommodate equipment, raw material storage, finished product storage, safe passageways, and operating areas. Good factory conditions ensure production efficiency and product quality.

Q:How many employees does a tissue paper processing plant need?

A: Employee numbers depend on your production line type. Semi-automatic lines require 3-5 operators for material handling and machine supervision. Fully automatic lines like our machine operate efficiently with just 2-3 employees monitoring multiple production stages.

Q: What is the difference between semi-automatic and fully automatic production lines?

A: Semi-automatic lines suit small tissue paper processing plants with low initial investment but require manual operation and more labor. Fully automated lines like ours automatically complete feeding, cutting, folding, and packaging—offering higher efficiency and lower long-term costs suitable for mass production.

Q: How does the machine maintain consistent roll firmness?

A: The machine uses PLC-controlled winding profiles that adjust rider roll pressure throughout the winding cycle. This intelligent tension control creates uniform density from the roll's core to its outer layers, ensuring consistent product quality your customers expect.

Contact Us for Production Solutions

Ready to use the Automatic Toilet Roll Making Machine to transform your tissue paper production with advanced automation? Contact us today at doris@hytissuemachine.com for detailed quotations and customized solutions.