Tissue Roll Making Machine

High-Speed Tissue Roll Making Machine for Commercial Production

Henan Hengyu Machinery Co., Ltd. presents its advanced Tissue Roll Making Machine, engineered with fully integrated automation to deliver exceptional performance in commercial tissue converting operations. This industrial-grade manufacturing line has synchronized belt transmission for reliable tension control, automatic pneumatic paper loading, and PLC control with three jumbo roll stands. The system can process 3–3.5 tons per day (8-hour operation) and reach a maximum working speed of 280 m/min with auto core feeding, perforation, gluing, trimming, and rewinding capabilities. The machine produces finished rolls with a diameter of 60 to 200 mm and can handle paper widths up to φ2800 mm. Backed by a 1-year quality warranty, this product includes automatic glue spraying, perforation and cutting systems, plus easy connection to cutting machines for optimum workflow efficiency.

Comprehensive Technical Specifications

Our complete tissue converting system integrates three essential components for streamlined production:

Four Core Advantages for Modern Manufacturers

1. High-Speed Production Capability

Your production targets become achievable with a maximum working speed of 280 meters per minute. The system maintains stable operation throughout its daily capacity of 3 to 3.5 tons per eight-hour shift. This throughput directly addresses the growing demand in retail and institutional tissue markets.

2. Versatile Roll Handling

You can produce finished paper rolls ranging from 60mm to 200mm in diameter. The machine accommodates jumbo rolls with a maximum diameter of 1300mm. This flexibility allows you to serve diverse market segments without equipment changes.

3. Automated Cutting and Packing Integration

The cutting unit completes 80 to 100 cuts per minute with precision. Your packing line then processes 8 to 15 packages per minute in double-row configuration. This synchronized workflow eliminates bottlenecks between production stages.

4. Durable Engineering Design

With a total power consumption of just 12.5kW for the main rewinding unit, you benefit from energy-efficient operation. The robust frame construction with optimized component layout ensures stable performance even during continuous high-speed production cycles.

Advanced Automation Features

Intelligent Feeding Systems

The automatic pneumatic paper loading that removes the need to manually handle bulky jumbo rolls will be appreciated by your operators. Three jumbo roll stands with automatic switching are part of the system. The machine smoothly moves to the next stand without stopping production when one roll runs out.

Paper tubes are continuously supplied to the rewinding station by the automatic paper core feeding system. This synchronized operation maintains steady production rhythm throughout your shift.

Precision Processing Controls

The PLC-controlled perforation system creates uniform tear points across every sheet. Your finished products meet consumer expectations for easy separation. The automatic glue spraying unit applies adhesive with precise metering to secure roll ends without excess material waste.

The synchronous belt transmission system coordinates all motorized components. This mechanical synchronization prevents tension variations that could cause paper breaks or uneven winding density.

Cutting Line Connection

The automatic connection system links the rewinding machine directly to your cutting equipment. Finished logs transfer smoothly into the cutting station where blade assemblies divide them into retail-ready rolls. The automatic paper pushing function advances processed rolls toward the packing stage without manual intervention.

Application Scenarios for Your Business

High-Volume Retail Production

You can manufacture standard bathroom tissue for supermarket distribution with this Tissue Roll Making Machine. The embossing unit creates decorative patterns that enhance product appeal. Consistent perforation distances ensure uniform sheet counts per roll, meeting retailer specifications.

Commercial and Institutional Supply

Your facility can produce large-diameter commercial rolls for hospitals, schools, and office buildings. The machine maintains stable winding tension over extended cycles, creating high-density logs that fit standard commercial dispensers.

Premium Kitchen Towel Manufacturing

When you configure the system with glue lamination capability, it bonds multiple plies for absorbent kitchen towels. The equipment handles heavier GSM papers required for this product category while maintaining production speed.

Export-Oriented Production

You can customize embossing patterns, packaging sizes, and roll dimensions to match international market requirements. This adaptability supports your expansion into diverse geographic markets.

Production Startup Guidance

Capital Requirements

It usually costs between $7,500 and $10,000 to start a tissue conversion business. This investment involves equipment acquisition, raw material inventory, and basic installation expenditures. While fully automated lines, like our machine, provide faster ROI through increased production, semi-automated options lower upfront costs.

Facility Requirements

To power the 12.5kW main unit and auxiliary equipment in your production space, an industrial three-phase electrical supply with steady voltage is required. Give the entire line, including raw material storage, finished goods inventory, and safe operating clearances surrounding machinery, between 150 and 200 square meters.

Workforce Planning

For manual feeding and packing, a semi-automatic process needs three to five personnel per shift. With our fully automated system, you can run your business effectively with just two to three skilled workers who oversee material flow and quality.

Equipment Configuration

Beyond the core Tissue Roll Making Machine, your facility needs jumbo roll handling equipment and packaging materials. Consider adding stretch wrapping machines for finished goods protection during storage and transportation.

Frequently Asked Questions

Q1: How does the machine prevent paper breaks during high-speed operation?

The system employs closed-loop tension control with sensors that continuously monitor paper stress. Servo motors automatically adjust unwinding and rewinding speeds to maintain optimal tension throughout the production cycle.

Q2: Can I process 100% recycled paper with this equipment?

Yes, the machine handles recycled fiber content. For optimal performance with recycled materials, we recommend installing hardened blades and enhanced dust extraction systems to manage the higher abrasive properties of recycled fibers.

Q3: What maintenance intervals do you recommend?

Perform daily cleaning of perforation blades and glue application nozzles. Schedule comprehensive inspections every 2,000 operating hours, including embossing roller alignment checks and pneumatic system pressure verification.

Q4: How quickly can my team learn to operate the system?

Most operators achieve proficiency within 3-5 days of hands-on training. Our PLC interface uses intuitive touchscreen controls with visual production monitoring. We provide comprehensive training documentation and video guidance.

Q5: What is the typical energy consumption?

The complete line consumes approximately 23.5kW total power (12.5kW rewinding + 7.5kW cutting + 3.5kW packing). Frequency inverters reduce startup power spikes and optimize energy usage during variable-speed operation.

Your Next Step Toward Production Excellence

Our 20+ years of industry experience ensure you receive reliable Tissue Roll Making Machine backed by lifetime technical support. Contact our team : doris@hytissuemachine.com .