Small Toilet Paper Making Machine

Small Toilet Paper Making Machine - Compact Production Line Solution 

Henan Hengyu Machinery's Small Toilet Paper Making Machine delivers a complete toilet paper production line combining auto rewinding machine, paper cutting machine, and tissue packing machine into one integrated system. This enterprise-grade solution processes original paper widths up to φ2200mm, producing finished rolls ranging from 50-180mm diameter with customizable perforation distance. The system achieves a robust process capacity of 2.5T per day (8-hour operation) while consuming only 5.5kW+0.75kW total power. Featuring automatic core feeding, perforation, gluing, trimming, and rewinding functions, this 6200×3200×1900mm production line weighs 2500kg and accommodates paper core diameters from 30-55mm. With dual paper stands and 2-blade perforation (100-300mm length), this turnkey solution includes a comprehensive 1-year quality guarantee.

Why Choose Our Small Toilet Paper Making Machine

Starting a tissue paper business demands equipment that balances performance with affordability. Our device specifically meets this need for small and medium-sized businesses and entrepreneurs.

Professional-grade output is produced in a little amount of production floor space thanks to the compact design. Large facilities are not necessary to start production. It is sufficient to have a normal industrial area with a reliable three-phase power supply.

This system's integrated approach is what makes it unique. You get a synchronized production line rather than buying individual machines for rewinding, cutting, and packing. Your team's learning curve is minimized and operational complexity is decreased by this integration.

Repetitive manual tasks are eliminated by the automated features. Continuous operation is ensured by automatic core feeding. Consistent product quality is maintained through precise gluing and trimming. Instead of labor-intensive procedures, your employees concentrate on oversight.

Long-term profitability depends on energy efficiency. With combined power consumption around 6.5kW, this machine keeps electricity bills low. These savings have a big effect on your bottom line over several months of operation.

Technical Specifications

Key Advantages That Drive Your Business Growth

Ultra-Wide Processing Capability: Standard industrial jumbo rolls can be processed with a maximum paper width of φ2200mm. You can source raw materials from many providers with flexibility thanks to this compatibility.

High-Efficiency Daily Production: You can complete large orders without working overtime by processing 2.5 tons during a typical 8-hour shift. This throughput suits developing organizations scaling up from startup phase.

Customizable Perforation Settings: Different sheet lengths are preferred in different markets. You can modify items to suit regional tastes with customized perforation distance. The machine can handle 100mm or 300mm portions, depending on your customers' preferences.

Stable Dual-Power System: The 0.75kW auxiliary motor controls secondary activities, while the 5.5kW main motor performs rewinding. With no possibility of electrical overload, this power distribution guarantees dependable performance.

Robust structure: This machine can survive constant industrial use at 2500 kg thanks to its strengthened frame structure. You will not experience frequent malfunctions that ruin customer relations and manufacturing timelines.

Complete Production Line Components

Three integrated stations that operate in unison make up the system.

Jumbo rolls are fed into the Auto Rewinding Machine, which rewinds them onto smaller paper cores. Automatic tension control provides uniform density from core to outer layers. The embossing unit (when applicable) creates texture while gluing many plies together.

Paper Cutting Machine: Rewound logs are sliced into final roll widths by precision blade assembly. Different product sizes are handled by the dual-blade arrangement with movable placement. Automated blade maintenance systems keep cutting blades sharp throughout production runs.

Tissue Packing Machine: Completed rolls are wrapped in paper sleeves or protective film at the last stage. The output of the cutting machine is synchronized with automated feeding. Consistent packaging gives goods a polished retail look while protecting them throughout storage and transit.

Practical Applications for Different Business Models

Localized Manufacturing Operations: If you operate in regions where transportation costs make imported finished products expensive, this Small Toilet Paper Making Machine enables local production. You transform cost-efficient jumbo rolls into retail-ready products near your market.

Niche Brand Development: Production flexibility is advantageous for business owners producing high-end or specialty tissue products. Control quality standards that set your business apart, choose particular paper grades, and customize embossing patterns.

Recycling Integration Projects: This equipment is included into circular economy projects by organizations that prioritize sustainable operations. Convert recycled paper giant rolls into completed items, decreasing environmental effect while satisfying community needs.

Contract Manufacturing Services: Businesses delivering white-label production for retailers use this approach to suit different customer criteria. Several product lines can be produced on a single manufacturing floor thanks to the customizable features.

Investment Considerations and Startup Requirements

Starting with this equipment demands reasonable capital planning. The initial investment, which covers machine acquisition, installation, and initial raw material inventory, usually falls between US$7,500 and US$10,000.

In comparison to large-scale operations, factory space requirements are still relatively low. Make sure your facility has a reliable industrial electrical supply that satisfies the requirements for 380V three-phase electricity. Adequate space for raw material storage, production area, and finished goods inventory prevents operating bottlenecks.

The degree of automation determines the staffing requirements. Usually, two to three humans are needed for this semi-automated system each shift. The machine is operated and monitored by one person. Material loading, quality control, and packing station supervision are handled by additional employees.

Timelines for training are reasonable. Most operators attain competent operation within one week of hands-on instruction. 95% of installations are supported by our remote guiding services, which eliminate the need for on-site engineering visits.

Partner With Hengyu Machinery for Your Tissue Paper Business

Henan Hengyu Machinery Co., Ltd. brings over 20 years of tissue converting industry expertise to every client partnership. Our Small Toilet Paper Making Machine represents the intersection of affordability, reliability, and production capacity.

We provide comprehensive support beyond equipment sales. From initial market research through factory planning, machine configuration, technical training, installation guidance, and ongoing production support, we walk alongside your business journey.

Our commitment includes lifetime technical assistance. When questions arise or adjustments are needed, our experienced team provides responsive support through multiple channels—video guidance, remote troubleshooting, and operational consultation.

The 1-year warranty covers all non-human damage component replacements. Rigorous pre-shipment quality inspection ensures your equipment arrives ready for reliable operation. This quality assurance gives you confidence as you build your business.

Frequently Asked Questions

Q1: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting a small-scale tissue paper processing plant typically requires approximately US$7,500–10,000. This capital covers tissue paper production equipment purchase, raw materials, and basic installation costs. Different equipment configurations affect capital requirements—small semi-automatic equipment has lower costs, while fully automatic production lines require larger budgets.

Q2: What kind of factory space is needed for a tissue paper processing plant?

A: The factory space must have industrial electricity with stable power supply meeting the equipment's power requirements. The space should sufficiently house equipment, store raw materials and finished products, while allowing for safe passageways and operating space. Good factory conditions ensure production efficiency and product quality.

Q3: How many employees does a tissue paper processing plant need?

A: The number of employees depends on production line type. Semi-automatic lines typically require 2-3 operators per shift for machine monitoring, material handling, and quality control. Fully automated systems may reduce this to 1-2 supervisors per shift.

Q4: What is the difference between semi-automatic and fully automatic tissue paper production lines?

A: Semi-automatic production lines suit small tissue paper processing plants with lower initial investment, but require more manual operation and are more labor-intensive. Fully automated production lines suit mass production, automatically completing feeding, cutting, folding, and packaging with higher efficiency and lower long-term costs.

Q5: What equipment is needed to open a small tissue paper processing plant?

A: Basic equipment includes auto toilet paper machine with embossing unit, auto/manual cutting machine, and auto/manual toilet roll packing machine. Depending on production scale and investment budget, you can select combinations of semi-automatic or fully automatic equipment.

Start Your Toilet Paper Production Journey Today

Whether you're an entrepreneur entering the tissue industry or an established business expanding production capacity, this Small Toilet Paper Making Machine delivers the performance you need.

Reach us : doris@hytissuemachine.com.