Toilet Paper Production Line

Toilet Paper Production Line: Complete Manufacturing Solution

Manufacturing high-quality toilet tissue requires reliable, efficient equipment. Henan Hengyu Machinery's Toilet Paper Production Line integrates an auto rewinding machine, paper cutting machine, and tissue packing machine to deliver complete automation. This industrial-grade system handles original paper width up to ≤2400mm and jumbo roll diameter ≤1500mm. With a design speed of 0~200m/min and process capacity of 3T per 8-hour shift, it produces finished rolls ranging from 40~180mm diameter. The production line features auto core feeding, perforation, gluing, trimming, and rewinding—all powered by just 6.25kw total. Weighing 3000kg with dimensions of 7500×3650×2100mm, this compact yet robust system is backed by a 1-year quality guarantee.

Technical Specifications

Understanding equipment parameters helps you make informed investment decisions. Here are the detailed specifications:

Core Advantages of Our Production Line

High Efficiency & Speed

Operating at speeds up to 200m/min, this Toilet Paper Production Line delivers a production capacity of 3 tons per 8-hour shift. This throughput makes it ideal for manufacturers targeting high-volume output.

Wide Compatibility Range

The system accommodates jumbo rolls up to 2400mm width. You can produce finished rolls ranging from 40mm to 180mm diameter. Whether you manufacture standard household rolls or customized sizes, this flexibility meets diverse market demands.

Reliable & Durable Construction

Built with a 20mm steel plate frame, the 3000kg heavy-duty structure ensures stable operation during continuous production. This robust construction minimizes vibration and extends equipment lifespan.

Smart & Flexible Control

Touch screen PLC control gives you precise command over speed, length, and roll specifications. The system supports both core and coreless roll production. You can adjust parameters quickly without complex mechanical changes.

Complete Production Process

Step 1: Unwinding & Feeding

Large jumbo rolls are mounted on the unwinding stand. The automatic tension control system maintains consistent paper feed throughout production.

Step 2: Embossing & Perforating

Paper passes through embossing rollers that add texture and softness. The perforation unit creates tear lines at customized distances according to your product specifications.

Step 3: Gluing & Trimming

Precisely controlled glue application bonds paper layers. Side trimming units ensure clean, uniform edges on every roll.

Step 4: Rewinding

The rewinding unit forms finished rolls at your specified diameter. Auto core feeding eliminates manual handling and maintains production rhythm.

Step 5: Cutting & Packing

The cutting machine slices logs into individual rolls with ±0.5mm precision. The tissue packing machine then wraps products for distribution.

Investment & Setup Guidance

Capital Requirements

Starting a small-scale tissue paper processing plant typically requires approximately US$7,500–10,000. This covers equipment purchase, raw materials, and basic installation. Your actual investment depends on whether you choose semi-automatic or fully automatic configurations.

Factory Space Requirements

Your facility needs industrial electricity with stable power supply meeting equipment demands. Allocate sufficient space for machinery, raw material storage, finished goods inventory, and safe operating corridors. Proper factory conditions directly impact production efficiency.

Staffing Needs

Personnel requirements vary by automation level:

• Semi-automatic line: 3-5 operators for feeding, cutting, and packaging tasks
• Fully automatic line: 2-3 operators primarily for monitoring and quality control

The higher initial investment in automation pays off through reduced long-term labor costs.

Equipment Selection

Basic Toilet Paper Production Line includes an auto rewinding machine with embossing unit, cutting machine (auto or manual), and packing machine. Match your configuration to your production scale and budget constraints.

Semi-Automatic vs. Fully Automatic Lines

Semi-Automatic Production

Suited for small tissue paper processing operations with limited initial capital. Equipment costs less upfront but requires manual intervention at cutting and packing stations. This option works well when labor costs are moderate.

Fully Automated Production

Designed for mass production environments. The system automatically handles feeding, cutting, folding, and packaging with minimal human supervision. While requiring larger initial investment, it delivers higher efficiency and better long-term cost control.

Why Choose Henan Hengyu Machinery

With 20+ years of experience in tissue paper machinery manufacturing, we deliver more than just equipment. Our one-stop solution covers market research, factory planning, machine configuration, technical training, installation, and production guidance.

Over 95% of our customers successfully complete machine installation through remote guidance. We provide 24/7 online technical assistance, video operation tutorials, and lifetime technical support to ensure your production runs smoothly.

All machines undergo strict quality inspection before shipment and come with a 1-year warranty including free replacement of non-human damaged parts.

Frequently Asked Questions

Q: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting a small-scale tissue paper processing plant typically requires approximately US$7,500–10,000. This capital covers tissue paper production equipment, raw materials, and basic installation. Different equipment configurations affect capital requirements—small semi-automatic equipment has lower costs, while fully automatic production lines require larger budgets.

Q: What kind of factory space is needed for a tissue paper processing plant?

A: Your factory must have industrial electricity with stable power supply meeting equipment requirements. The space should accommodate equipment, raw material storage, and finished product inventory, while allowing for safe passageways and operating areas. Good factory conditions are key to ensuring production efficiency and product quality.

Q: How many employees does a tissue paper processing plant need?

A: The number of employees depends on your production line type. Semi-automatic lines typically need 3-5 operators for feeding, cutting, and packaging. Fully automatic systems require only 2-3 operators primarily for monitoring and quality control.

Q: What is the difference between semi-automatic and fully automatic tissue paper production lines?

A: Semi-automatic lines suit small tissue paper processing plants with low initial investment but require manual operation and are labor-intensive. Fully automated lines suit mass production, automatically completing feeding, cutting, folding, and packaging with high efficiency and lower long-term costs.

Q: What equipment is needed to open a small tissue paper processing plant?

A: Basic equipment includes an auto toilet paper machine with embossing unit, auto/manual cutting machine, and auto/manual toilet roll packing machine. Depending on your production scale and investment budget, you can select a combination of semi-automatic or fully automatic equipment.

Contact Us for Your Business Growth

Ready TO USE THE Toilet Paper Production Line to start or expand your tissue paper business?Contact us today at doris@hytissuemachine.com for customized production line configurations and professional consultation.