Toilet Paper Rewinder Machine

Toilet Paper Rewinder Machine – High-Speed Production Solution by Henan Hengyu Machinery 

Henan Hengyu Machinery Co., Ltd. delivers industrial-grade Toilet Paper Rewinder Machine systems engineered for high-efficiency tissue converting operations. Our complete toilet paper production line integrates an auto rewinding machine, paper cutting machine, and packing machine into a seamless workflow. The system accommodates parent roll widths up to 2200mm and parent roll diameters up to 1200mm, producing finished rolls with a standard diameter of 76.2mm (customizable up to 350mm). Equipped with automatic core feeding, perforation, gluing, trimming, and rewinding functions, this production line operates at 5.5kw total power within compact dimensions of 8800mm × 3400mm × 1800mm. Each machine weighs 2000-2500kg and comes with a comprehensive 1-year quality guarantee, ensuring reliable performance for tissue manufacturers worldwide.

Complete Technical Specifications

Advanced Features for Maximum Efficiency

Fully Automatic Integration

Your production line benefits from seamless automation. The Toilet Paper Rewinder Machine automatically handles feeding, embossing, slitting, rewinding, sealing, and unloading. This one-key operation dramatically reduces labor costs while maintaining consistent output quality.

High-Speed Continuous Operation

Achieve superior productivity through fast rewinding speeds and convenient roll changes. The continuous working capability significantly increases your toilet paper output without compromising stability. Your production schedule becomes more predictable and profitable.

Premium Finished Product Quality

Constant tension control ensures every roll maintains uniform tightness from core to edge. You receive neat end faces without wrinkles or damage. The high yield rate minimizes material waste and maximizes your return on investment.

Multi-Function Processing Capabilities

The integrated embossing, perforating, and trimming functions deliver soft, fluffy toilet paper with superior texture. Your customers experience enhanced product quality that differentiates your brand in competitive markets.

Energy-Efficient Design

Servo and frequency conversion drive technology reduces energy consumption. The machine maintains stable, durable performance with comprehensive protection systems. Your operational costs remain competitive throughout the equipment lifecycle.

Why Choose Hengyu's Toilet Paper Rewinder Machine

Two Decades of Manufacturing Excellence

Henan Hengyu Machinery brings over 20 years of specialized experience in tissue converting equipment. You gain access to proven technology refined through thousands of successful installations worldwide.

Complete Production Solutions

We provide comprehensive support beyond machinery sales. Your journey includes market research, factory planning, machine configuration, technical training, installation, production guidance, and marketing suggestions. This end-to-end approach helps you establish and expand your tissue paper business efficiently.

Flexible Customization Options

Your specific requirements matter. We offer ODM and OEM services including embossing pattern customization, electrical component selection, operating language adaptation, and private labeling solutions. The embossing unit accommodates steel-wool, steel-rubber, or gluing systems according to your market preferences.

Global Export Expertise

With 15+ years of international logistics experience, we handle EXW, FOB, FCA, CFR, CIF, and door-to-door delivery services. Your shipment arrives safely regardless of destination, supported by our experienced export team.

User-Friendly Operation

More than 95% of customers successfully complete installation through our remote guidance. The intuitive touch screen interface allows independent adjustment of rewinding speed and length control. Manual adjustments for perforation angles and diameter settings require minimal training time.

Understanding Production Requirements

Capital Investment for Small-Scale Operations

Starting a small-scale tissue paper processing plant typically requires US$7,500–10,000. This capital covers equipment purchase, raw materials, and basic installation. Your specific investment depends on choosing between semi-automatic and fully automatic configurations.

Factory Space Considerations

Your facility needs industrial electricity with stable power supply meeting equipment specifications. Adequate space must accommodate machinery, raw material storage, finished product inventory, and safe operational passageways. Proper factory conditions directly impact production efficiency and product quality.

Staffing Requirements Based on Automation Level

Semi-Automatic Production Lines suit smaller operations with lower initial investment but require more manual operation and labor resources.

Fully Automated Production Lines complete feeding, cutting, folding, and packaging automatically. You achieve higher efficiency with reduced long-term labor costs, making them ideal for mass production.

Essential Equipment Configuration

Basic equipment for a small tissue paper processing plant includes an auto Toilet Paper Rewinder Machine with embossing unit, auto or manual cutting machine, and auto or manual toilet roll packing machine. You select the combination based on your production scale and investment budget.

Frequently Asked Questions

Q: How does the machine handle different paper weights?

A: The closed-loop tension control system automatically adjusts for paper gram weights between 12-40g/m². Adjustable frequency drives compensate for varying tensile strengths whether you process virgin pulp or recycled materials.

Q: What causes perforation quality issues?

A: Improper anvil blade clearance or timing belt wear typically causes blunt or skipped perforations. Regular inspection of helical perforation blades every 500 operating hours maintains consistent perforation quality with the standard ±2mm pitch error tolerance.

Q: Can the system produce different core diameters?

A: Yes, you can produce rolls with inner core diameters from 32-50mm by changing the core-winding shaft and adjusting PLC parameters for the core-loading magazine. The coreless roll device provides additional flexibility for specific market requirements.

Q: How is tail-sealing quality maintained?

A: The automatic spray gluing system synchronizes with log discharge to secure roll ends without excessive glue penetration. This precision prevents paper waste while ensuring professional finished product appearance.

Q: What are the power requirements?

A: The standard configuration operates at 7.5KW + 5.5KW total power consumption under full load. Actual energy usage varies based on production speed and the complexity of embossing and laminating functions you select.

Q: How long does installation take?

A: Most customers complete installation within days through our comprehensive remote guidance services. Our engineers are available for on-site commissioning if your situation requires additional support for production line optimization.

Contact Hengyu for Your Production Solution

Ready to use the Toilet Paper Rewinder Machine to establish or expand your tissue paper manufacturing operation? Contact our technical team at doris@hytissuemachine.com to discuss your specific requirements.