Automatic Toilet Paper Making Machine

Automatic Toilet Paper Making Machine - Industrial Efficiency Redefined

Henan Hengyu Machinery presents the Automatic Toilet Paper Making Machine, a complete production line integrating auto rewinding machine, paper cutting machine, and tissue packing machine. This industrial-grade system handles parent roll widths up to 3000mm and diameters reaching 1500mm, producing finished rolls from 40-180mm diameter with customizable large jumbo roll options. Equipped with independent motors for each operation—rewinding (2.2kW), perforation and embossing (4kW), paper cutting (0.37kW), trimming (0.75kW)—the 6.5-ton machine measures 5900×4539×1800mm. Features include automatic core feeding, perforation, gluing, trimming, and rewinding, with steel-wool/steel-rubber/gluing embossing systems tailored to your production needs. One-year quality guarantee ensures your investment is protected.

Why Choose Our Automatic Toilet Paper Making Machine?

Equipment that strikes a balance between automation and dependability is necessary to launch a tissue paper company. By producing more than 3,000 rolls per hour, our equipment reduces labor expenses without sacrificing product quality.

One to three paper layers with a base paper GSM of 13–22g/m² can be accommodated by the machine. Inner core diameters between 30 and 50 mm can be customized, and completed roll diameters can be pneumatically adjusted. The specified speed of 280m/min enables high-volume productivity for developing businesses.

With 20+ years of manufacturing expertise, Hengyu knows the issues you encounter. Our HY-3000 model has touch screen control for both speed and length. The PLC-controlled system monitors paper breaks automatically, preventing production interruptions.

The wall panel structure with 30mm thickness ensures stability during prolonged operation. Jumbo roll replacement is made easier by pneumatic loading arms, which cut down on downtime in between manufacturing cycles.

Technical Specifications

Core Production Advantages

Precision Manufacturing Control

The pneumatic pressure adjustment system controls rewinding diameter accurately. Touch screen settings allow you to preset roll length and monitor production in real-time. Frequency inverter control synchronizes all motors, preventing tension variations.

The perforation ratio of 4mm:1mm ensures clean separation. Manual angle adjustment lets you fine-tune perforation depth for different paper grades. The spiral perforation knife roller with six surface knives creates consistent tear lines.

Flexible Customization Options

You can switch between coreless and core-based production within the same shift. The 2850mm coreless rewinding width accommodates market-specific products. Embossing patterns are customizable through interchangeable steel rollers.

The Automatic Toilet Paper Making Machine handles toilet paper, kitchen towels, and facial tissues with minimal configuration changes. This versatility maximizes your equipment utilization and market reach.

Energy Efficiency & Safety

Independent motor control reduces energy waste during setup and maintenance. The total power consumption remains optimal even at maximum production speed. Full protective covers on transmission parts meet international safety standards.

Paper break detection halts operations immediately, protecting both material and machinery. Safety light curtains around cutting zones prevent accidents during operation.

Seven Key Benefits for Your Business

1. High Production Efficiency: Manual handling is eliminated by automated core feeding and rewinding. Instead of concentrating on monotonous work, your team monitors quality.

2. Consistent Product Quality: Pneumatic control systems guarantee uniform roll density. Without human modifications, every final product satisfies your requirements.

3. Low Operating Costs: Compared to traditional machines, energy-efficient motor designs can reduce electricity costs by up to 30%. Your profit margins increase when labor requirements are lower.

4. Sturdy Construction: The 30mm wall panel structure can operate continuously around-the-clock. Over years of production, high-quality parts guarantee low maintenance.

5. Environmental Compliance: The device complies with global environmental regulations. Sustainable production methods are supported by low noise levels and effective material use.

6. Easy Operation: The HMI interface requires minimum training. With remote instruction, more than 95% of our clients finish installation in less than a week.

7. Multi-Product Capability: Modify settings to create different tissue products without investing in further equipment. Quickly adjust to seasonal shifts and market demands.

Installation & Support Services

Hengyu offers thorough installation instructions via live technical assistance and video tutorials. Throughout your starting period, our engineers are available around-the-clock.

Operator training will cover normal maintenance, troubleshooting techniques, and machine operation. Each component has an illustrated graphic in the comprehensive English-language handbook.

Remote troubleshooting via video call addresses most technological questions within hours. Our engineering team may set up on-site visits to guarantee continuous production in challenging conditions.

You never have to handle production difficulties on your own thanks to lifetime technical support. To save downtime, we provide authentic replacement parts with quick shipping.

Frequently Asked Questions

Q: How much capital is needed to start a small-scale tissue paper processing plant?

A: Starting a small-scale operation typically requires US$7,500–10,000. This covers the machine, initial raw materials, and installation costs. Fully automatic lines require higher investment but reduce long-term labor expenses.

Q: What kind of factory space is needed?

A: Your facility needs industrial electricity meeting the machine's power requirements. Allocate approximately 100-150 square meters for equipment, raw material storage, and finished product inventory. Ensure adequate space for safe operation and material handling.

Q: How many employees does a tissue paper processing plant need?

A: A fully automatic production line requires 2-3 operators per shift for monitoring and material handling. Semi-automatic setups need 4-6 workers. The staffing depends on your production volume and automation level.

Q: What is the difference between semi-automatic and fully automatic lines?

A: Semi-automatic lines require manual core loading and roll removal, suitable for smaller budgets and lower volumes. Fully automatic systems handle core feeding, cutting, and discharge without manual intervention, maximizing efficiency for medium to large-scale operations.

Q: What equipment is needed to open a small tissue paper processing plant?

A: You need an auto toilet paper machine with embossing unit, cutting machine (auto or manual), and packing machine (auto or manual). Additional tools include material handling equipment and quality inspection instruments. Select equipment combinations based on your investment budget and production targets.

Get Started With Hengyu Today

Ready to use the Automatic Toilet Paper Making Machine to transform your tissue paper business?Contact us at doris@hytissuemachine.com for detailed quotations, machine specifications, and factory planning assistance.