Spiral Paper Tube Winding Machine

Spiral Paper Tube Winding Machine – Industrial CNC Paper Core Production Solution 

Henan Hengyu Machinery presents its advanced Spiral Paper Tube Winding Machine, a high-quality CNC system designed for large-scale paper core production.This industrial machine can handle paper layers from 3 to 32 and produces cores with diameters between 30 and 200 mm, and wall thickness from 1 to 16 mm.It operates at winding speeds that can be adjusted between 3 to 30 meters per minute, and uses a Four Heads Double Belts setup to boost production efficiency.

The Servo Synchronous Tracking Cutting System ensures precise length control with very little waste of material.The Delta PLC Touch Screen interface makes it easy to use, and the single or double side gluing system helps apply adhesive evenly.The machine uses 15 kW of power and only needs 1 or 2 workers, making it an excellent value for manufacturers of tissue, packaging, and industrial tubes looking for dependable automation.

Technical Specifications

Why Choose This Paper Core Production Solution

Versatile Multi-Size Production Capability

You can make paper cores of different sizes, from 30mm to 200mm in diameter, without needing multiple machines.This makes it perfect for toilet paper cores, kitchen towel tubes, facial tissue cores, and other industrial packaging applications.The machine covers all the sizes needed for most modern tissue converting operations.

Four-Head High-Efficiency Configuration

The Four Heads Double Belts system increases production much more than single-head machines.It ensures consistent quality across all windings and helps produce more tubes each hour.This configuration also helps cut down the cost per unit.

Precision Servo Cutting Technology

The Servo Synchronous Tracking Cutting system follows the rotation of the tube with high accuracy.It creates clean cuts with no burrs and allows for precise length control.This reduces the amount of material wasted and eliminates the need for extra trimming.

Heavy-Duty CNC Construction

The CNC-cut steel frame provides strong stability during continuous use.It minimizes vibration even at the highest winding speeds.This structure helps the machine last longer and keep the production accurate over time.

Intelligent Delta PLC Control System

The Delta PLC combined with a color touch screen makes it simple to operate and monitor.You can adjust settings, track production data, and find problems easily.The system can store multiple production recipes for quick switching between different core sizes.

Cost-Effective Labor Requirements

Only 1 or 2 workers are needed, significantly lowering labor costs compared to manual or semi-automatic systems.The automated feeding, gluing, winding, and cutting process needs little human attention.Your workers can focus more on checking quality and preparing materials instead of doing repetitive tasks.

Key Production Advantages

Integrated Automated Workflow

The machine brings together paper feeding, glue application, multi-layer winding, and precision cutting into one continuous process.It makes production up to 60% more efficient than traditional methods.The design also saves space in your facility.

Dual Gluing System Options

You can choose between single-side or double-side gluing based on your core strength needs.Even application of glue helps prevent layers from separating and ensures strong bonding throughout the tube wall.This allows you to control glue use based on the application.

Wide Speed Range for Different Applications

The adjustable winding speed, from 3 to 30 m/min, lets you optimize production depending on paper type and core size.You can run thicker, multi-layer cores at lower speeds for better bonding, or speed up for standard thickness production.This adaptability works well for various paper types and business needs.

Electric Adjustment Systems

Both belt tension and swing angle can be adjusted using electric control.This makes setup more precise and repeatable.Changing between core sizes becomes easier through the touch screen interface.

Ideal Applications and Industries

Tissue Paper Manufacturing Sector

This Spiral Paper Tube Winding Machine serves as the core supply solution for toilet paper production lines, kitchen towel machines, and hand towel equipment. You ensure consistent core quality that meets the dimensional requirements of high-speed tissue converting equipment.

Industrial Packaging Operations

Factories that make stretch film, aluminum foil, paper rolls, and textile materials rely on precision cores.The machine delivers stable dimensions and smooth surfaces, which are essential for winding sensitive materials without issues.

Paper Core Trading Businesses

If you supply cores to many industries, the machine's large diameter range and quick changeover capability helps you offer a wide range of products.You can serve multiple customers from a single production setup while keeping prices competitive.

Start-Up Tissue Factories

New businesses in the tissue industry can benefit from the machine's low labor needs, easy operation, and broad production capabilities.
It helps reduce initial investment and allows for flexible growth in product offerings.

Quality Control and Reliability Features

Automatic Lubrication System

The integrated lubrication system maintains optimal performance of moving components without manual intervention. You reduce wear, extend bearing life, and minimize maintenance downtime. This feature is especially valuable during extended production runs.

Modular Electrical Design

The electrical components follow a modular architecture for simplified troubleshooting and maintenance. You can quickly identify and replace individual modules without extensive disassembly. This design reduces your mean time to repair significantly.

Heavy-Duty Component Selection

Critical wear parts including cutting blades, winding belts, and drive components are engineered for industrial-duty cycles. You experience longer intervals between replacements and lower long-term operating costs.

Comprehensive Quality Inspection

Each machine undergoes rigorous testing before shipment, including dimensional accuracy checks, speed stability tests, and cutting precision verification. You receive equipment that meets performance specifications from day one.

Frequently Asked Questions

Q1: What paper core sizes can the machine produce?

A: The diameter adjusts from 30-200 mm, thickness from 1-16 mm, and length is fully adjustable through encoder control. One machine covers multiple core specifications used in tissue converting, packaging, and industrial applications.

Q2: Can it produce toilet paper cores and kitchen towel cores?

A: Yes. The machine is specifically designed for tissue industry applications. You can produce cores for toilet paper, kitchen towels, hand towels, jumbo rolls, and facial tissue products by adjusting the parameters through the touch screen.

Q3: How many workers are needed to operate this system?

A: Typically 1-2 operators are sufficient. One person can monitor the production process, perform quality checks, and load paper materials. The automated cycle reduces manual intervention requirements significantly.

Q4: How long does changeover between different core sizes take?

A: With the electric adjustment systems and stored production recipes, an experienced operator can complete changeover in approximately 20-40 minutes. This includes belt angle adjustment and parameter input through the PLC system.

Q5: What type of paper can be used?

A: The machine processes kraft paper, recycled paper, and specialty papers within the 3-32 plies range. You can combine different paper grades, using higher-quality outer layers with economical inner plies to optimize cost and performance.

Q6: What maintenance is required?

A: Regular maintenance includes checking the automatic lubrication system, inspecting cutting blade sharpness, verifying belt tension, and cleaning the glue application system. The modular design simplifies these routine tasks.

Q7: Is technical support available after purchase?

A: Henan Hengyu provides lifetime technical support including 24/7 online assistance, video operation guidance, remote troubleshooting, and operator training. You receive comprehensive support throughout the machine's operational life.

Start Your Paper Core Production Today

Ready to use the Spiral Paper Tube Winding Machine to enhance your tissue manufacturing operation with reliable, high-efficiency core production? 

Email us : doris@hytissuemachine.com