Paper Core Winding Machine

Professional Paper Core Winding Machine Manufacturer | HY-2150 Series 

Henan Hengyu Machinery Co., Ltd. presents the HY-2150 Automatic Paper Core Winding Machine, an enterprise-grade solution engineered for tissue paper manufacturers requiring reliable, cost-effective core production. This industrial system produces multi-layer rigid cores with diameters ranging from 20-150 mm and thickness from 0.5-8 mm across 2-8 plies configuration.

Operating at production speeds of 3-20 m/min with dual-head single-belt winding technology, the machine features servo tracking circular knife cutting for precision finishing. With only 1-2 operators required and 5.5 KW power consumption, this system delivers exceptional productivity while maintaining low operational costs. The integrated Delta PLC control system and color HMI touch screen ensure intuitive operation for start-up tissue factories and established manufacturers alike.

Technical Specifications

Versatile Applications Across Tissue Industry

This Paper Core Winding Machine serves as the backbone for multiple tissue converting operations. Your facility can produce cores for toilet paper rolls, kitchen towel tubes, facial tissue boxes, hand towel dispensers, and napkin packaging systems.

The wide diameter adjustment capability eliminates the need for multiple specialized machines. Whether you're manufacturing compact facial tissue cores at 20 mm or large-format jumbo roll cores at 150 mm, this single system handles all specifications seamlessly.

Tissue paper manufacturers benefit from integrated production workflows. Combine this machine with paper slitting equipment, rewinding machines, and packaging systems to establish a complete production line. The consistent core quality ensures smooth downstream processing without jamming or structural failures during high-speed tissue winding operations.

Advanced Engineering Features

Servo Tracking Cutting Technology

The precision cutting system employs photoelectric detection synchronized with servo motors. This configuration guarantees accurate length control with minimal tolerance variation. Clean, burr-free edges eliminate paper dust generation and ensure smooth insertion into tissue converting equipment.

Intelligent Gluing System

Your production benefits from pneumatic diaphragm pump technology that delivers consistent adhesive application. Choose between single-side or double-side gluing configurations based on your strength requirements. Uniform glue distribution prevents delamination issues and extends finished core lifespan under load.

Delta PLC Control Platform

The industrial-grade control system integrates Omron sensors with Easydrive frequency converters for stable performance. Operators adjust parameters through an intuitive color touch screen interface. Real-time monitoring displays production speed, core count, and system diagnostics to minimize downtime.

Heavy-Duty Mechanical Construction

Gear and chain transmission systems deliver reliable power transfer under continuous operation. The flanged core mold structure maintains precise roundness throughout the winding process. Automatic lubrication extends component lifespan while reducing maintenance frequency.

Cost-Effective Investment for Growing Businesses

Start-up tissue factories gain competitive advantages through affordable capital expenditure. The modest 5.5 KW power requirement reduces energy costs compared to higher-capacity industrial systems. Single-shift operation with 1-2 workers maintains lean overhead while achieving production targets.

The machine's adaptability protects your investment as business scales. Adjust diameter, thickness, and length parameters to meet changing market demands without purchasing additional equipment. This flexibility accelerates return on investment by serving diverse customer specifications from one production platform.

Remote installation guidance eliminates expensive on-site engineering fees. Henan Hengyu's technical team provides video tutorials and real-time troubleshooting support. Over 95% of customers complete commissioning independently, reducing startup timelines and associated costs.

Quality Assurance and Operational Safety

Automatic paper shortage protection prevents equipment damage from supply interruptions. The system halts winding operations when paper tension drops below threshold levels, protecting mandrels and cutting blades from unnecessary wear.

Strict pre-shipment inspection procedures verify mechanical accuracy and electrical safety. Each Paper Core Winding Machine undergoes load testing across the full speed range. Component selection follows international standards—Delta electronics, Omron sensors, and Easydrive inverters ensure reliable long-term performance.

The included one-year warranty covers non-human damage to critical components. Lifetime technical support provides ongoing assistance for operational optimization, troubleshooting, and productivity enhancement strategies.

Frequently Asked Questions

Q1: What paper core sizes can the machine produce?

A: Diameter, thickness, and length can all be adjusted. One machine can produce multiple paper core specifications ranging from 20-150 mm diameter and 0.5-8 mm thickness across various lengths.

Q2: Can it produce toilet paper cores and kitchen towel cores?

A: Yes. The system is widely used in tissue paper factories for toilet paper, kitchen towel, hand towel, and jumbo roll core production across different diameter requirements.

Q3: How many workers are needed?

A: Usually only 1-2 operators are required for full production operation, including material feeding, parameter monitoring, and finished core collection.

Q4: What voltage options are available?

A: Standard configuration is 380V 3-phase power supply, with customization available for different regional electrical standards upon request.

Q5: How long does installation take?

A: Most customers complete installation within 3-5 days using our remote video guidance services, with production testing beginning immediately after commissioning.

Partner With Experienced Tissue Machinery Specialists

Ready to use the Paper Core Winding Machine to establish reliable paper core production capacity? Contact our team : doris@hytissuemachine.com