Napkin Wrapping Machine

Premium Napkin Wrapping Machine – HY-T450A Full Servo Tissue Packaging Solution 

The Napkin Wrapping Machine HY-T450A from Henan Hengyu Machinery delivers enterprise-grade tissue packaging automation with up to 220 packs per minute design speed and 180–200 packs per minute stable operation. Engineered with 16-axis full servo control technology, this advanced system eliminates manual packaging requirements through automatic roll film bag forming.

The machine achieves lower film consumption through intelligent CPP double-side heat sealing film deployment and precise material usage optimization. With fully automated feeding, wrapping, sealing, cutting, and discharge operations, manufacturers benefit from significant labor cost reduction while maintaining premium 3D package appearance. This industrial-grade solution integrates seamlessly with tissue folding equipment to create complete automated production lines for facial tissue, kitchen towels, napkins, and V-fold hand towels ranging from 95–210 mm in length.

Designed for high-volume tissue manufacturers seeking maximum efficiency, the HY-T450A combines Japanese-standard precision engineering with practical operational simplicity, enabling your facility to achieve consistent packaging quality at industrial production speeds.

Technical Specifications

Why Choose the HY-T450A Full Servo Tissue Packaging Machine?

Fully Automatic Operation Without Manual Labor

Your production line achieves complete automation from feeding through final discharge. The system automatically completes feeding, film wrapping, sealing, cutting, three-dimensional shaping, and package discharge. You eliminate manual bagging operations entirely, reducing labor costs by up to 70% compared to semi-automatic systems.

16-Axis Full Servo Motion Control

Every critical movement operates through independent servo motor control. This architecture delivers precise synchronization across all packaging stages, resulting in smoother operation and superior package quality. Compared with traditional mechanical cam-driven systems, servo technology provides adjustable speeds, reduced mechanical wear, and extended equipment lifespan.

Automatic Bag Forming from Roll Film

The machine creates packaging bags directly from CPP roll film during production. This approach reduces material costs by 15–25% compared to pre-made bag systems while improving operational efficiency. Roll film storage also requires 60% less warehouse space than equivalent quantities of pre-formed bags.

High-Speed Production Performance

Your facility maintains stable output of 180–200 packages per minute during normal operation. The maximum design speed reaches 220 packs per minute for short production runs. This performance level matches the output capacity of high-speed tissue folding equipment, eliminating packaging bottlenecks in your production line.

Intelligent Product Detection System

Automatic monitoring technology tracks tissue flow, package feeding status, product height consistency, double-pack feeding errors, and feeding jam conditions. The system immediately alerts operators to irregularities and implements automatic corrections when possible. This intelligence reduces downtime incidents by approximately 40% and prevents defective packages from reaching your distribution channels.

Fast Size Changeover Capability

Different product specifications can be accommodated quickly using dedicated change parts and servo positioning memory systems. Most size adjustments complete within 15–20 minutes, minimizing production interruptions when switching between napkin dimensions or product types.

Premium 3D Package Appearance

The advanced three-dimensional wrapping system produces flat, attractive, retail-ready packages. Precise edge folding mechanisms create clean corner seals. Consistent temperature control across sealing bars ensures uniform seal integrity. Your finished packages meet international retail presentation standards and protect product hygiene throughout distribution and storage.

Lower Packaging Costs

You achieve cost reduction through multiple mechanisms. Automatic roll film packaging eliminates bag handling labor. Reduced material waste comes from precise film cutting and intelligent "no product, no bag" logic. Minimized labor requirements free workers for higher-value tasks. Intelligent production control reduces defect rates to below 0.3%, virtually eliminating material losses from packaging errors.

Seamless Integration with Tissue Production Lines

The Napkin Wrapping Machine connects directly to facial tissue folding machines, hand towel converting lines, and napkin production equipment. Conveyor synchronization systems match wrapping speed to upstream equipment output using encoder feedback technology. This integration creates fully automated packaging solutions that operate continuously with minimal supervision.

Ideal for High-End Tissue Manufacturers

The system targets premium tissue brands, OEM tissue producers, and large-scale converting facilities. If you're seeking maximum automation, exceptional packaging efficiency, and superior product presentation, this machine delivers the performance levels your operation requires.

Application Scenarios for Professional Napkin Packaging

High-Volume Consumer Tissue Production

Integrated into fully automated production lines where continuous 24/7 operation is essential for supplying mass-market retail channels. The robust construction and industrial-grade components support multi-shift operation patterns throughout the year.

Customized HoReCa Packaging Solutions

Handle small-batch production runs with diverse napkin sizes and premium materials. The quick-changeover features facilitate frequent product switches required by hotel, restaurant, and cafe supply markets where customization adds value.

Specialized Hygienic Applications

Operating environments requiring enhanced contamination protection benefit from the airtight sealing capabilities. Medical-grade napkins, airline service napkins, and food service applications receive moisture-proof packaging that maintains sterility during long-term storage and transportation.

Quality Control Standards

Sealing Integrity Verification

Each machine undergoes vacuum leak testing to verify sealing seam strength. Film tension consistency testing prevents wrinkling issues. Eye-mark sensor accuracy verification ensures precise registration on printed films.

Mechanical Reliability Testing

A mandatory 72-hour continuous burn-in run confirms electronic component stability under production conditions. Noise-level testing under full load verifies compliance with workplace safety standards (typically <75dB). Vibration analysis of the cutting assembly identifies potential wear points before shipment.

Safety Compliance

All machines meet CE certification requirements and ISO 9001 quality management standards. Safety interlock systems comply with ISO 13849 machine safety standards, ensuring immediate shutdown upon guard-door opening or emergency stop activation.

Frequently Asked Questions

Q1: Semi-Automatic or Fully Automatic – Which Should I Choose?

Your decision should balance three factors: initial budget availability, local labor costs, and target production volume. Semi-automatic systems offer lower entry costs suitable for start-up operations with available labor. Fully automatic systems like the HY-T450A deliver rapid ROI in environments where labor costs are high or production volumes exceed 150,000 packages daily.

Q2: Can the Packaging Machine Connect with My Existing Production Line?

Yes, the system integrates with most tissue folding equipment, cutters, conveyors, and cartoning machines. Our engineering team evaluates your current equipment specifications and designs appropriate interface solutions including conveyor height matching, speed synchronization controllers, and signal communication protocols.

Q3: What Packaging Formats Can Be Produced?

The Napkin Wrapping Machine handles multiple tissue product categories including toilet paper rolls, kitchen towels, facial tissues, hand towels, napkins, and pocket tissues. Packaging formats include soft packs, shrink wraps, carton insertion, and multi-roll bundles. Specific capabilities are customized according to your market requirements and product specifications.

Q4: How Does the Machine Handle Different Film Thicknesses?

The system uses adjustable PID heating controllers and variable pressure sealing rollers to accommodate CPP films ranging from 0.04 to 0.05 mm thickness. Temperature profiles and pressure settings are stored in the PLC memory for quick recall when changing film specifications.

Q5: What Information Do You Need for an Accurate Quotation?

To recommend the optimal tissue packaging solution, please provide: which products you intend to package (napkins, facial tissues, hand towels), your estimated budget range, available factory floor area, local labor costs, target daily production capacity, and electrical voltage requirements in your facility. This information enables us to configure appropriate equipment and provide complete system recommendations.

Contact Us for Your Custom Napkin Packaging Solution

Ready to use the Napkin Wrapping Machine to transform your tissue packaging operation with enterprise-grade automation?Email us today: doris@hytissuemachine.com