Tissue Wrapping Machine
Automatic Roll Film Bag Forming
Full Servo Motion Control
Lower Packaging Material Cost
No Manual Packaging Required
Premium 3D Wrapping Solution
Tissue Wrapping Machine - High-Speed Automatic Packaging Solution
Henan Hengyu Machinery Co., Ltd. introduces the HY-T400S Tissue Wrapping Machine, an industrial-grade packaging solution delivering up to 160 packs/min with full servo motion control. This advanced system features automatic roll film bag forming technology that significantly reduces packaging material costs compared to pre-made bag solutions.
The machine does away with the need for manual packaging thanks to smart automation.Its high-quality 3D wrapping solution makes retail-ready packages that look the same every time and are well sealed.This product is made for tissue manufacturers who need to make a lot of products, and it fits easily into modern production lines while keeping performance steady.
With over 20 years of experience, Hengyu has built this system to help with key issues in the industry.These include saving on labor costs, making sure each package looks the same, and keeping the production line running smoothly.The result is a solid packaging solution that helps improve how efficiently a business runs and how well its products look.
Complete Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | Full Servo Tissue Wrapping Machine |
| Applicable Products | Facial Tissue, Kitchen Towels, V-Fold Hand Towels, Napkins |
| Feeding System | Automatic Intelligent Feeding |
| Design Speed | 160 Packs/Min |
| Stable Production Speed | 150–160 Packs/Min |
| Tissue Length Range | 95–210 mm |
| Tissue Width Range | 80–100 mm / 80–165 mm |
| Tissue Height Range | 30–120 mm |
| Packaging Material | CPP Double-Side Heat Sealing Film |
| Film Thickness | 0.04–0.05 mm |
| Max Film Roll Diameter | 500 mm |
| Max Film Width | 340 mm |
| Motion Control | Full Servo Control |
| Power Supply | 380V / 50Hz |
| Total Power | 16 kW |
| Air Pressure | ≥0.5 MPa |
| Machine Size | 4650 × 3760 × 1600 mm |
| Machine Weight | ≤2500 kg |
Why Choose HY-T400S Automatic Packaging System
Fully Automated Workflow
The machine does all the packaging work on its own, from feeding products, feeding the film, making the bags, wrapping, sealing, cutting, shaping, and moving the packages out.This removes the slow part where high-speed machines might outpace packaging, making the whole process smoother.
Cost-Effective Roll Film Technology
Using CPP roll film, the system creates packaging bags during production. This approach reduces material costs by 15-25% compared with pre-made bags. The automatic film tensioning system minimizes waste while maintaining consistent package quality.
Precision Servo Control System
All major packaging movements utilize servo motors for exact synchronization. This technology ensures ±1mm cutting accuracy and consistent sealing temperature. Your production line benefits from smoother operation and higher packaging uniformity across long production runs.
Industrial-Grade Components
The Tissue Wrapping Machine features PLC control systems, Omron sensors, Schneider electrical components, AIRTAC pneumatic systems, and VEICHI servo drives. These premium industrial parts ensure stable long-term operation in demanding tissue mill environments. The 304 stainless steel contact parts meet stringent hygiene standards.
Intelligent Production Monitoring
The automatic feeding system continuously monitors tissue flow and package positioning. Built-in detection systems provide real-time alerts for film tracking errors or feeding irregularities. This reduces unplanned downtime and improves overall equipment effectiveness.
Fast Product Changeover
Dedicated mould sets and servo positioning systems enable specification changes in under 20 minutes. You can switch between facial tissue, napkin, and hand towel packaging quickly. This flexibility helps you respond to diverse market requirements efficiently.
Premium Package Appearance
The envelope-style 3D wrapping creates neat, attractive packages with flat heat-sealed edges. Your products arrive at retail locations in perfect condition. The hermetic sealing protects tissues from moisture damage during storage and transportation.
Wide Application Range
The HY-T400S serves multiple tissue product categories effectively. For facial tissue production, it handles multi-pack configurations at high speeds while maintaining delicate product integrity. The low-pressure transport system prevents de-plying or crushing of embossed tissues.
In kitchen towel packaging, the machine accommodates larger product dimensions up to 210mm length. The adjustable width settings handle both standard and extra-wide formats. This versatility makes it suitable for diverse product portfolios.
For HoReCa sector applications, the system wraps individual commercial toilet rolls in printed film. The film tracking accuracy ensures branded artwork aligns precisely with product centers. This creates consistent brand presentation across large production volumes.
The machine integrates seamlessly with existing production lines. It connects directly with tissue cutters, conveyors, and cartoning machines. You can build a complete automated packaging solution from feeding through final case packing.
Quality Assurance and Support
Every machine undergoes rigorous testing before shipment. Sealing integrity tests ensure airtight film application for hygiene protection. Dimensional consistency checks verify that 100 consecutive packs maintain uniform tightness for automated palletizing.
Safety systems comply with international standards including CE certification. Emergency stop response times and light curtain triggers meet OSHA requirements. Noise and vibration analysis at maximum speed ensures mechanical longevity and workplace comfort.
Our 24/7 technical support team provides remote diagnostic access via industrial IoT gateways. Over 95% of customers complete installation through our video guidance services. The user-friendly design reduces training time and accelerates production startup.
All machines include a 1-year warranty with free replacement of non-human damaged parts. Our lifetime technical service ensures your production line operates reliably throughout the equipment's lifecycle. Real-time software updates and fault identification maintain optimal performance.
Frequently Asked Questions
Q1: Semi-Automatic or Fully Automatic?
Choose based on your budget, labor cost, and production target. Semi-automatic systems suit lower-volume operations with economical investment. Fully automatic solutions like the HY-T400S save labor and increase output for high-volume manufacturers.
Q2: Can the packaging machine connect with my existing production line?
Yes. Most machines connect directly with cutters, conveyors, wrapping machines, and cartoning machines. Our engineering team can evaluate your current setup and recommend integration solutions.
Q3: What packaging formats can be produced?
The system handles toilet paper, kitchen towel, facial tissue, hand towel, napkin tissue, and pocket tissue formats. Soft packs, cartons, shrink packs, and multi-roll bundles can all be customized according to your market requirements.
Q4: Can this machine handle biodegradable or sustainable films?
Yes. The precise PID temperature control and specialized sealing jaws accommodate eco-friendly materials. These films require careful heat management due to their narrower sealing temperature window.
Q5: What is the difference between mechanical speed and stable running speed?
The mechanical speed represents theoretical maximum capacity. Stable running speed (typically 10-15% lower) maintains optimal sealing quality and lowest waste rates for consistent production.
Start Your Automated Packaging Journey
Ready to transform your tissue packaging operation? The HY-T400S Tissue Wrapping Machine delivers the automation, reliability, and efficiency your business needs.
Contact our :doris@hytissuemachine.com
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