Carton Glue Sealing Machine

Carton Glue Sealing Machine for Tissue Box Packaging

Henan Hengyu Machinery Co., Ltd. presents the HY-D60C Automatic Tissue Box Cartoning Machine, a Carton Glue Sealing Machine engineered to deliver high cost performance for growing tissue factories. This system automatically opens cartons, feeds products, applies glue, and seals them at a speed of up to 60 boxes per minute.It uses automatic product detection to stop empty boxes from moving further in the packaging line.The machine cuts down on the need for workers while keeping the sealing quality the same every time.It has smart control through a PLC and an easy-to-use touch screen, making automation more affordable for tissue makers.The system works with cartons that are between 100–230 mm long and 100–130 mm wide, so it can handle different sizes of tissue boxes.The glue is applied precisely using a pneumatic lifting system, making sure the bonds are strong and keep your products safe during shipping.

What Makes Our Tissue Cartoning System Different

Your packaging line efficiency depends on dependable automation.Our product tackles the everyday challenges that tissue manufacturers face.

Unlike manual sealing, this system handles the whole cartoning process automatically.It opens cartons, checks if products are there, places tissue boxes exactly where they should go, uses hot melt or water-based glue, and closes the cartons tightly.

The smart photoelectric detection system stops expensive mistakes.
If there's no product, there's no carton.If there's no carton, there's no product.This rule helps reduce waste and keeps your profits safe.

The machine works well with your existing facial tissue folders, napkin machines, or hand towel lines.You can use it on its own or link it directly to machines that come before it in the production process.

Easy-to-change parts let you switch between different carton sizes in just a few minutes.This helps you handle a variety of products without long breaks.

Technical Specifications

Core Benefits for Tissue Manufacturers

Exceptional Value for Investment

This system delivers industrial automation capabilities at a price point accessible to small and medium-sized tissue factories. You gain automatic cartoning functionality without the premium cost of high-end servo systems.

Complete Automation from Box to Seal

The machine handles every step of the cartoning process. Your operators simply monitor the system while it manages carton feeding, product loading, adhesive application, and final sealing.

Dramatic Labor Cost Reduction

Traditional manual cartoning requires multiple workers. This automated solution minimizes staffing needs, allowing you to reassign labor to value-added tasks or reduce overall headcount.

Smart Empty Carton Prevention

Built-in sensors verify that tissue products are present before sealing cartons. This prevents empty boxes from reaching customers and damaging your brand reputation.

Versatile Size Accommodation

The adjustable carton guides accommodate various box dimensions. Whether you package facial tissues, napkins, or hand towels, quick changeovers keep your production schedule moving.

Intuitive PLC Control Interface

The touch screen displays all critical parameters in real time. Operators with minimal training can adjust speeds, monitor glue temperature, and track production counts effortlessly.

Flexible Integration Options

Connect this Carton Glue Sealing Machine directly to your tissue folding and wrapping equipment, or operate it independently. The modular design adapts to your facility layout and workflow requirements.

Faster Return on Investment

By reducing labor costs, minimizing packaging waste through accurate detection, and increasing throughput, you recover your equipment investment quickly while building sustainable profitability.

How the Cartoning Process Works

The automated cycle begins when your tissue box products arrive at the feeding section via conveyor. The machine's carton magazine holds a stack of flat cartons ready for processing.

Vacuum suction cups extract a single flat carton from the magazine. Mechanical arms open the carton into its three-dimensional shape and position it precisely under the product feeding area.

The photoelectric sensor confirms a tissue box is present on the infeed conveyor. Once verified, the feeding mechanism pushes the product into the waiting opened carton.

The pneumatic glue system applies adhesive to the carton flaps according to your programmed pattern. Hot melt glue provides instant bonding, while water-based options offer recyclability advantages.

Compression belts fold and press the glued flaps, ensuring proper adhesive contact and structural integrity. The sealed carton exits the machine ready for secondary packaging or palletizing.

Throughout this cycle, the PLC monitors each step. If any irregularity occurs—missing product, carton jam, or glue system issue—the machine stops automatically and alerts operators via the touch screen.

Applications Across Tissue Product Lines

Facial Tissue Box Packaging

This machine seals rectangular and square facial tissue boxes with the same quality every time.It works well with regular sizes for everyday use, as well as bigger boxes used in hotels and businesses.

Napkin Carton Sealing

The system packs folded napkins into retail boxes quickly and efficiently.It can handle different numbers of napkins per box and still run at high speed.

Hand Towel Box Cartoning

It processes folded hand towel boxes for restrooms and food service.The strong glue used to seal the boxes can hold up to several packs of towels.

Multi-Format Production Runs

You can switch between different tissue products during your shift.The machine has easy-to-use features that make changing products fast, reducing the time the machine is stopped and helping you use your equipment better.

Installation and Operation Support

Henan Hengyu Machinery offers full support to help you successfully set up your machine.Our remote support helps over 95% of customers complete installation without needing a technician to be on-site.

Before shipping, we test and check the quality of the machine thoroughly.It arrives pre-adjusted and ready to be set up based on the installation instructions you receive.

Our technical team creates video guides that show how to assemble the machine, connect electrical parts, set up the pneumatic system, and start it for the first time.These videos explain each step in a clear way.

After installation, we offer online training for your operators.
They learn how to start the machine properly, adjust settings, do regular maintenance, and handle simple problems.

During the entire time the machine is in use, our technical support team is available 24/7.Whether you need help with adjusting speed or replacing parts, we are quick to respond.

Frequently Asked Questions

Q1: Should I choose a semi-automatic or fully automatic cartoning system?

Your decision depends on production volume, labor costs, and budget. Semi-automatic systems require operators to place products manually but cost less initially. Fully automatic machines like our product eliminate manual product feeding, saving labor and increasing output significantly. For tissue factories processing more than 5,000 boxes daily, automatic systems typically deliver better ROI.

Q2: Can this cartoning machine connect with my existing tissue production line?

Yes, the machine integrates directly with most tissue folding equipment, wrapping machines, and conveyors. The infeed height and speed are adjustable to match your upstream equipment. Our technical team helps plan the layout and connectivity during the pre-sale consultation phase.

Q3: What packaging formats can this system handle?

This cartoning machine processes standard rectangular cartons for facial tissues, napkins, hand towels, and pocket tissue multi-packs. The adjustable dimensions accommodate most common retail and commercial packaging sizes. For specialized formats, we offer customization services.

Q4: What information do you need for a quotation?

To provide accurate recommendations, please share: Which tissue products you manufacture (facial tissue, napkins, hand towels, etc.), your target daily production capacity, available factory space, local voltage requirements, and your budget range. This information helps us configure the optimal solution for your operation.

Q5: How does glue sealing compare to tape sealing?

Glue sealing creates stronger bonds than tape, especially important for heavier tissue box loads. The adhesive penetrates paperboard fibers, preventing tampering and improving transit durability. While tape machines have lower initial costs, glue systems reduce ongoing material expenses by 40-60% and eliminate tape roll changes.

Contact Us for Your Cartoning Solution

Ready to use the Carton Glue Sealing Machine to automate your tissue box packaging?Contact us at doris@hytissuemachine.com with your production requirements.