Tissue Box Packing Machine

Tissue Box Packing Machine – High-Speed Automatic Cartoning Solution

Henan Hengyu Machinery Co., Ltd. presents a fully automatic Tissue Box Packing Machine engineered for high-volume facial tissue packaging operations. This high-quality system can handle up to 100 cartons every minute using a 10-axis full servo control setup.It does away with the need for manual cartoning and ensures accurate, consistent results.Built for use in ongoing production settings, it allows quick changes between different sizes and greatly cuts down on labor costs.The machine handles all steps—making the cartons, loading the tissue, applying hot-melt glue, and sealing the packages—in one smooth, continuous process.Its smart PLC control system keeps track of every movement, making sure the output stays steady even during long production periods.This solution is perfect for tissue makers looking to upgrade their packaging lines, offering fast performance, dependable operation, and efficient workflow.

What Is a Tissue Box Packing Machine?

The product is an advanced automated system made for packaging folded facial tissues, napkins, and hand towels.It automatically opens pre-made boxes, places stacks of tissues inside, adds glue, and closes the boxes to meet store-ready quality standards.

In today's tissue production, this machine helps fix major issues that come with manual packaging.Doing it by hand leads to uneven seals, workers leaving quickly, and more packaging problems that cause products to be rejected.Using this automated system keeps the packaging clean and safe while making the process much faster.

The system uses sensors and computer-controlled parts to work with machines that fold the tissues.This sets up a smooth, continuous process from folding the tissues to packing them into boxes.Because of this, manufacturers get more consistent results and save money on each package compared to doing it manually.

Technical Specifications

Core Advantages That Drive Your Production Efficiency

Fully Automated Carton Processing

The system handles all packaging steps without needing any human help.It makes boxes, places tissue stacks, uses hot-melt glue, closes the boxes, and releases the finished products all by itself.This means you need fewer workers on the production floor while still keeping the quality of your output the same.

10-Axis Full Servo Motion Control

Each important movement is controlled by its own servo motor.This setup allows for exact positioning even during fast production runs.The smooth way the machine speeds up and slows down also helps protect the parts and makes them last longer.

Zero Manual Carton Loading

In traditional packaging setups, people have to manually put empty boxes in place.With this fully automatic process, that step is removed.This cuts down on the number of workers you need and also lowers the chance of mistakes made by people during packaging.

High-Speed Production Capability

The machine can produce up to 100 boxes per minute, matching the speed of modern tissue folding lines.This high output is especially helpful for medium to large facilities during busy times.

Rapid Product Changeover

When you need to change the size of the tissue boxes, you can adjust the settings through the touch screen.You just change the length and width on the screen without having to do any physical changes to the machine.This makes switching sizes much quicker, from minutes to hours.

Intelligent Fault Diagnosis

The communication system keeps track of the machine's performance all the time.If something goes wrong, it shows specific error messages on the screen along with steps to fix the issue.This helps your maintenance team solve problems more quickly and keeps your production running with fewer interruptions.

Key Applications Across Tissue Production Scenarios

High-Volume FMCG Manufacturing

Large facial tissue plants operating continuous shifts rely on this Tissue Box Packing Machine to maintain 24/7 production schedules. The thermal stability of the hot-melt system ensures consistent adhesive application even during extended runs.

Multi-Product Packaging Lines

Manufacturers producing various tissue box sizes benefit from the quick-change capability. Whether packaging standard facial tissues, compact travel sizes, or promotional cube boxes, the modular design accommodates diverse specifications within the same production day.

Quality-Focused Operations

Facilities prioritizing packaging consistency achieve uniform sealing quality across every carton. The servo-controlled glue application system delivers precise adhesive patterns, preventing seal failures that lead to customer complaints.

Labor Cost Optimization

Production facilities in regions with rising labor costs use automation to maintain profitability. By replacing manual cartoning stations with this automated solution, manufacturers redirect workers to value-added quality control roles.

Quality Control Standards You Can Trust

Sealing Consistency Verification

Infrared sensors monitor glue line patterns during production. The system detects gaps or insufficient adhesive coverage, automatically rejecting defective cartons before they reach the discharge conveyor.

Carton Integrity Protection

The pusher mechanism operates with calculated force limits. This prevents corner crushing on boxes during high-speed tissue insertion, maintaining carton appearance for retail presentation.

Safety System Validation

Light curtain sensors guard operator access points. Emergency stop systems respond within milliseconds when activated. All safety features meet international workplace protection standards.

Performance Stress Testing

Each machine undergoes a 72-hour continuous operation test before shipment. This factory acceptance procedure identifies potential issues under real production conditions, ensuring thermal stability and component reliability.

Precision Alignment Technology

High-speed camera systems verify tissue stack positioning within cartons. Proper centering prevents snagging issues when consumers open the box, directly impacting end-user satisfaction.

Why Partner With Henan Hengyu Machinery?

With more than 20 years of experience in making tissue machinery, we know the challenges you face every day in your production process.Our support starts with helping you plan your factory and continues through installation, training, and ongoing technical help for the whole life of your machine.

Over 95% of our customers finish installing their machines with our remote guidance services.Our equipment is designed to be easy to use and simple to maintain, which cuts down on training time and helps your production lines start up faster.

We offer full tissue production solutions that go beyond just single machines.Whether you're growing your production capacity or starting a new tissue business, our team can help with market research, suggestions for machine setups, and strategies to improve your production efficiency.

Our logistics team has experience covering all delivery options, from EXW to full door-to-door delivery across many countries.Our experienced export team makes sure your equipment arrives safely and with all the right paperwork for customs.

Each machine comes with a 1-year warranty and free replacement parts for any damage that's not caused by people.Our 24/7 technical support team offers video help, remote problem-solving, and training for operators throughout the entire life of your machine.

Frequently Asked Questions

Q1: Semi-Automatic or Fully Automatic – Which Should I Choose?

Consider your production volume and labor costs. Semi-automatic systems require lower initial investment but need operators for carton loading. Fully automatic machines like ours eliminate manual handling, making them ideal when labor costs are high or production targets exceed 60 cartons per minute.

Q2: Can This Machine Integrate With My Existing Production Line?

Yes. The system uses standard Ethernet/IP communication protocols. Conveyor heights adjust to match your upstream folding machine and downstream conveyors. Our technical team provides integration support during installation.

Q3: How Does the Machine Handle Different Carton Sizes?

The tool-less adjustment system uses digital position indicators with PLC recipe memory. After initial setup, size changes take approximately 15 minutes. Stored recipes allow operators to switch between frequently used dimensions with one-touch selection.

Q4: What Causes Box Jamming and How Is It Prevented?

Inconsistent carton thickness is the primary jamming cause. Our dual-suction arm technology adapts to cardboard rigidity variations. Vacuum pressure adjusts automatically based on material resistance during the carton opening phase.

Q5: How Often Does the Hot-Melt Glue System Require Maintenance?

Perform daily visual nozzle checks to identify adhesive buildup. Weekly filter cleaning prevents carbonization that affects glue flow consistency. This maintenance schedule ensures reliable sealing throughout extended production runs.

Q6: What Packaging Formats Can This Machine Produce?

The system handles facial tissue boxes, hand towel cartons, napkin packaging, and compact travel tissue boxes. Any folded tissue product fitting within the 100-240mm length range works with appropriate carton specifications.

Contact Us for Your Packaging Solution

Ready to use the Tissue Box Packing Machine to upgrade your tissue packaging line with proven automation technology?

Contact us: doris@hytissuemachine.com