Air Compressor

Industrial Air Compressor System for Tissue Paper Production Lines

Henan Hengyu Machinery Co., Ltd. offers a complete industrial-grade Air Compressor system specifically designed for tissue paper manufacturing facilities. This system is designed to deliver 1.1 cubic meters per minute of compressed air at a working pressure of 0.8 MPa, driven by a powerful 7.5 kW motor.The system consists of a 200-liter air receiver tank, a refrigerated air dryer that reduces the dew point to between 2 and 10 degrees Celsius, and a precision air filter with a filtration accuracy of 0.01 micrometers.It operates at a noise level of 69±2 decibels and uses air cooling technology.The compact unit measures 1200 × 600 × 1270 mm and weighs 220 kg.It ensures a steady, clean, and continuous supply of compressed air essential for modern tissue converting and packaging equipment.

Why Your Tissue Paper Factory Needs a Reliable Air Compressor

Compressed air serves as the fourth utility in tissue paper manufacturing. It powers critical functions across your entire production line.

Your toilet paper rewinding machines use pneumatic systems to control paper tension.Facial tissue folding machines require consistent air pressure to ensure accurate paper feeding.Napkin machines rely on compressed air for controlling embossing pressure.Packaging systems depend on compressed air for automatic sealing and moving products along the line.

Without a dependable Air Compressor, production interruptions become frequent. Machine downtime increases operational costs. Product quality suffers from inconsistent air pressure. Your entire investment in tissue machinery cannot reach its full potential.

This integrated system helps solve these problems.It supports continuous 24-hour operation in tissue converting facilities.

Complete Air Treatment Solution

Integrated Four-Component System

This package includes all the necessary air treatment components.The screw air compressor generates a steady flow of compressed air.The refrigerated air dryer removes moisture to prevent metal corrosion.The precision air filter removes oil and particles to ensure clean air.The 200-liter air receiver tank helps maintain stable air pressure during fluctuations.

Combined, these parts provide ultra-clean compressed air.Your pneumatic parts are protected from contamination.This extends the life of your machines greatly and lowers maintenance costs over time.

Energy-Efficient Direct Drive Technology

The direct drive system reduces power loss.It eliminates belt slippage during operation.Compared to belt-driven systems, this reduces energy use and keeps electricity bills low.Your productivity stays high while saving on costs.

The automatic air intake control system adjusts the output based on real-time demand.It only provides as much air as needed, stopping unnecessary energy use.This feature can reduce operating costs by up to 20%.

Technical Specifications

Main Air Compressor Parameters

Main Motor

Cooling Fan

Air Dryer

Precision Filter

Air Receiver Tank

Overall Dimensions

Key Features and Benefits

Perfect Match for Tissue Production Equipment

Your tissue paper machines require specific air pressure ranges. This Air Compressor delivers exactly 0.8 MPa working pressure. It suits toilet paper roll machines, facial tissue folders, hand towel production lines, napkin machines, and pocket tissue equipment.

The 1.1 m³/min air delivery capacity supports small to medium-sized factories. It powers multiple machines simultaneously without pressure drops. Production efficiency remains stable throughout shifts.

Ultra-Clean Air Output Protects Your Investment

Precision filtration reaches 0.01 μm accuracy. This removes microscopic particles that damage pneumatic valves. Residual oil content stays at 0.01 ppm or lower. Your expensive tissue machinery receives protection from contaminants.

The refrigerated air dryer maintains a 2-10°C dew point. Moisture gets eliminated before entering your production line. Pneumatic cylinders operate smoothly without rust formation. Component replacement frequency decreases significantly.

Quiet Operation Improves Working Conditions

Operating noise measures only 69±2 dB. This creates a more comfortable workshop environment. Your workers experience less fatigue during long shifts. Communication becomes easier on the production floor.

The air cooling method eliminates the need for water circuits. Installation becomes simpler without plumbing requirements. Maintenance workload reduces for your technical team.

Continuous Industrial-Grade Performance

This system is designed for 24-hour continuous operation. Temperature-resistant components handle extended runtime. The frequency converter starting method reduces motor stress. Your production schedule runs without forced cooling breaks.

The 200L air receiver tank acts as a pressure stabilizer. Sudden air demand spikes get absorbed smoothly. Consistent pressure output protects your tissue machines from operational stress.

Application Across Tissue Paper Production Lines

Toilet Paper Manufacturing

Your toilet paper rewinding machines need compressed air for core holding. The pneumatic system controls paper tension during rewinding. Air cylinders activate cutting blades for precise log sawing. This Air Compressor ensures these functions operate reliably.

Facial Tissue Production

Facial tissue folding machines depend on air jets for paper separation. Pneumatic systems control the folding plates. Compressed air powers the counting and stacking mechanisms. Stable air supply guarantees consistent folding quality.

Kitchen Towel and Napkin Lines

Kitchen towel perforating units use air pressure for embossing depth control. Napkin machines require pneumatic systems for quarter-folding operations. The packaging equipment needs compressed air for film sealing. One centralized product system serves all these applications efficiently.

Automatic Packaging Systems

Your automatic cartoning machines rely on compressed air for box forming. Pneumatic conveyors transport finished products between stations. Air cylinders push products into shrink wrap tunnels. This integrated product solution supports your entire packaging workflow.

Why Choose Hengyu Air Compressor Systems

20+ Years of Tissue Industry Expertise

Henan Hengyu Machinery understands tissue paper production requirements. We have supplied complete production lines to manufacturers across numerous countries. Our product systems are specifically configured for tissue converting applications.

We know the exact air pressure your machines need. We understand the importance of moisture-free compressed air. Our recommended configurations match your production capacity perfectly.

One-Stop Solution Provider

You receive more than just an air compressor. Our comprehensive support includes factory planning assistance. We help you determine optimal placement for maximum efficiency. Installation guidance ensures proper setup from day one.

Technical training prepares your maintenance team. Production troubleshooting support continues throughout your machine's lifetime. This complete service approach minimizes your operational risks.

Reliable Quality with Warranty Protection

Every air compressor system undergoes strict quality inspection before shipment. A 1-year warranty covers non-human damaged parts. Free replacement parts arrive quickly when needed.

Our quality control measures include pressure decay testing. Thermal imaging verifies cooling efficiency. Performance mapping confirms specifications under full load. You receive equipment that meets international standards.

Frequently Asked Questions

Q: Do I need an air compressor for a tissue paper production line?

A: Yes, absolutely. Most tissue paper converting machines require compressed air for pneumatic functions. These include paper feeding, core dropping, embossing pressure control, cutting, and packaging operations. Automatic conveying systems also depend on stable air supply. The required air compressor size depends on your machine configuration and production capacity.

Q: Can one air compressor supply the whole production line?

A: Yes, definitely. We usually recommend one centralized screw air compressor with an air storage tank and air dryer. This approach supplies your entire tissue production line efficiently. It provides more stable pressure compared to multiple small units. Energy consumption decreases with centralized systems. Maintenance becomes easier with a single point of service.

Q: How do I choose the right capacity for my factory?

A: The selection depends on several factors. Count the number of machines in your production line. Check each machine's air consumption specifications. Add a 20-30% safety margin for future expansion. Our technical team can calculate the exact requirement after reviewing your equipment list. We ensure your air compressor never becomes a production bottleneck.

Q: What maintenance does this air compressor system require?

A: Regular maintenance is straightforward. Replace air intake filters every 2,000 hours in standard environments. Check lubricating oil level monthly and change every 2,000-4,000 hours. Drain moisture from the air receiver tank weekly. Clean the precision filter element when pressure differential increases. Our user manual provides detailed maintenance schedules. Most customers handle routine maintenance with minimal training.

Q: Can this compressor work in hot climates?

A: Yes, this air-cooled system operates in ambient temperatures from -5°C to +45°C. The cooling fan maintains proper operating temperature. Exhaust temperature stays at ambient plus 15°C or lower. Ensure adequate ventilation around the compressor for optimal performance. Position it away from direct sunlight when possible.

Contact Us for Your Air Compressor Solution

Ready to use the Air Compressor to ensure stable compressed air supply for your tissue paper factory? Email us at doris@hytissuemachine.com for detailed quotations and technical consultation.