Facial Tissue Folding Machine

Facial Tissue Folding Machine - High-Speed V-Fold Hand Towel Production Line

Henan Hengyu Machinery Co., Ltd. introduces an enterprise-grade Facial Tissue Folding Machine engineered for high-volume commercial production. This cutting-edge equipment processes jumbo rolls with a maximum width of 1270 mm at production speeds of up to 130 m/min. The equipment ensures exceptional product texture and robustness by combining premium steel-to-rubber embossing with point-to-point glue lamination technology. Its automatic servo stacking mechanism maintains precise stack formation up to 200 mm in height while significantly lowering labor costs. For manufacturers looking for dependable hand towel manufacturing solutions with quantifiable return on investment, this equipment, which is powered by Leadshine EtherCAT motion control, ensures stable, high-precision operation.

Technical Specifications

Why Choose Our V-Fold Hand Towel Production Line

Integrated Manufacturing Solution

This production line combines four critical processes into one seamless operation. You get folding, glue lamination, embossing, and automatic stacking in a single machine footprint.

The integration eliminates manual transfer between stations. Your operators can focus on quality monitoring instead of repetitive handling tasks. This design philosophy reduces production errors and increases overall throughput.

Point-to-Point Lamination Technology

Our advanced glue application system creates precise bonding points between tissue plies. This method preserves the natural softness and bulk of the paper while ensuring adequate strength.

Unlike full-surface gluing, point-to-point lamination maintains breathability. Your finished products feel luxurious to the touch. Customers in premium segments particularly value this quality difference.

The system automatically adjusts glue volume based on production speed. You maintain consistent bonding quality whether running at 100 m/min or pushing to maximum capacity.

High-Efficiency Vacuum Folding System

The 22 kW vacuum system creates powerful, consistent suction across the entire 1270 mm width. This ensures every sheet folds precisely, even at maximum production speeds.

Precision folding directly impacts your packaging efficiency. Poorly folded sheets jam automatic packaging equipment, causing costly downtime. Our system minimizes these disruptions through consistent fold geometry.

The vacuum components are easily accessible for routine maintenance. Filter changes take less than 10 minutes, keeping your production schedule on track.

Automatic Servo Stacking Technology

The servo-controlled stacking system represents a significant labor cost reduction. Traditional systems require operators to manually transfer stacks for packaging.

Our automated separator forms neat stacks up to 200 mm height. The side push conveyor then smoothly transfers completed stacks to your packaging station. One operator can manage multiple machine outputs.

The servo precision ensures uniform stack density. This consistency reduces material waste during automated packaging and improves final product presentation.

Production Advantages

Superior Product Quality

The steel-to-rubber embossing configuration creates deep, defined patterns without damaging delicate tissue fibers. The 260 mm diameter embossing roller provides ample contact area for consistent pattern transfer.

You can customize embossing patterns to match your brand identity. Different patterns create distinct market positioning for your product lines.

The dual-ply lamination produces hand towels with excellent wet strength. Customers appreciate products that perform reliably in demanding commercial environments.

Operational Efficiency

Operating this Facial Tissue Folding Machine requires minimal training. The 10-inch HMI touchscreen provides intuitive control over all production parameters.

Recipe management allows you to save settings for different product specifications. Switching between towel sizes takes just minutes, not hours. This flexibility helps you respond quickly to market demands.

The Leadshine EtherCAT motion controller synchronizes all motors with microsecond precision. This coordination maintains consistent tension throughout the paper path, preventing breaks and wrinkles.

Reduced Production Costs

Labor represents a significant expense in tissue manufacturing. This automated system typically requires just one to two operators per shift.

Energy efficiency comes from precision motor sizing. Each drive delivers exactly the power needed for its function. The result is lower electricity consumption compared to over-motored alternatives.

Material waste decreases through accurate tension control and sharp slitting performance. You convert more of your raw material investment into sellable products.

Applications and Market Positioning

Commercial Hand Towel Manufacturing

This equipment excels in producing V-fold hand towels for commercial dispensers. Hotels, restaurants, office buildings, and healthcare facilities represent substantial markets.

The 1270 mm processing width accommodates standard commercial towel dimensions. Your products fit popular dispenser brands without modification.

High production speeds let you fulfill large orders efficiently. You can compete effectively for institutional contracts that require consistent quality and reliable delivery.

Premium Retail Products

The point-to-point lamination and deep embossing create retail-quality hand towels. Consumers perceive these features as indicators of premium quality.

You can target the growing market for household hand towels as consumers seek more hygienic alternatives to shared towels.

Custom embossing patterns help differentiate your retail products. Brand identity becomes physically embedded in each sheet.

Flexible Production Capabilities

While optimized for V-fold hand towels, the machine accommodates various basis weights from 14 to 20 gsm. This range covers economy to premium product segments.

You can produce both single-color and multi-color embossed products. Some manufacturers create distinct product lines using the same base paper with different embossing patterns.

The equipment integrates smoothly into existing production facilities. Standard utilities and straightforward installation requirements minimize setup complexity.

Quality Control and Reliability

Precision Engineering Standards

Every component meets strict tolerance specifications. The main frame construction uses reinforced steel to minimize vibration during high-speed operation.

All paper-contact surfaces use food-grade materials. This ensures your products meet international hygiene standards for tissue products.

Critical drive components source from reputable suppliers. The Leadshine controller represents proven technology in precision motion applications.

Maintenance and Support

Designed for easy maintenance access, the machine allows technicians to reach all service points safely. Regular maintenance schedules are straightforward and clearly documented.

Most components are standard industrial items available globally. You're not locked into proprietary parts with long lead times and high costs.

Henan Hengyu provides comprehensive technical support throughout your machine's lifecycle. Our engineers understand both the equipment and tissue production requirements.

Getting Started with Your Production Line

Planning Your Implementation

Successful Facial Tissue Folding Machine implementation begins with understanding your specific requirements. Production volume targets, available factory space, and labor costs all influence your configuration.

Our team helps you evaluate raw material sources. Paper quality significantly impacts final product characteristics and machine performance.

Utility requirements are straightforward. Standard three-phase power and compressed air supply are the primary needs. We provide detailed specifications during the planning phase.

Installation and Training

More than 95% of our customers complete installation through remote guidance. The machine arrives with clear documentation and pre-assembly of critical components.

We provide comprehensive operator training via video conferences and detailed manuals. Your team learns both routine operation and basic troubleshooting.

Production startup typically occurs within days of installation completion. Our technical team remains available to optimize settings for your specific paper grades and production targets.

Long-Term Partnership

Henan Hengyu's commitment extends well beyond equipment delivery. We provide lifetime technical support to ensure your continued production success.

As your business grows, we can supply additional equipment or production line upgrades. Many customers start with one line and expand as markets develop.

Our 20+ years in tissue machinery manufacturing means we understand the challenges you face. We're invested in your success because satisfied customers represent our best marketing.

Frequently Asked Questions

Q1: What type of tissue products can be produced?

A: This machine specifically produces V-fold hand towels. For other formats like soft pack facial tissue, boxed facial tissue, N-fold tissue, or Z-fold products, we offer specialized equipment designed for those applications.

Q2: How much factory space is required?

A: This production line typically requires 80-120 square meters including operational space, raw material storage, and finished product staging areas. The exact footprint depends on your facility layout and material handling systems.

Q3: What is the difference between semi-automatic and fully automatic facial tissue lines?

A: Semi-automatic configurations require manual transfer of stacked products to packaging stations. Fully automatic lines integrate folding, cutting, packaging, and cartoning into one continuous process. This machine includes automatic stacking, positioning it as a semi-automatic solution with significantly reduced labor requirements compared to manual systems.

Q4: What information should I provide before getting a quotation?

A: To recommend the optimal configuration, please share:

• Your target production capacity per day
• Available factory area dimensions
• Local voltage requirements (we accommodate various standards)
• Estimated budget range
• Local labor costs (helps determine automation level)
• Target markets (influences quality specifications)

This information allows us to propose the most cost-effective solution for your specific situation.

Contact Us for Custom Solutions

Our technical team is prepared to discuss how this Facial Tissue Folding Machine can meet your specific manufacturing requirements.Contact us today at doris@hytissuemachine.com for detailed quotations, technical specifications, and customized production solutions.