Automatic Facial Tissue Machine

Automatic Facial Tissue Machine - Complete Production Line Solution 

Henan Hengyu Machinery Co., Ltd. delivers an enterprise-grade Automatic Facial Tissue Machine featuring a 10-lane facial tissue and hand towel production line. This complete turnkey solution processes jumbo rolls up to 1400 mm wide and 1200 mm in diameter. The system integrates automatic folding, bagging, and cartoning with impressive output rates of 100 bags per minute and 65 boxes per minute. Premium edge embossing technology ensures superior product quality while maintaining high-speed operation at 8-10 pieces per minute per lane. With automated transfer systems and precision cutting capabilities reaching 320 cuts per minute, this production line delivers 1900-3000 kg output per 8-hour shift, making it an ideal investment for manufacturers seeking efficient, high-capacity tissue production.

What Makes This Production Line Different

The tissue manufacturing industry demands reliable, high-output equipment. This machine addresses core production challenges through intelligent automation.

Traditional manual and semi-automatic lines struggle with consistency. Labor costs continue rising globally. Quality control becomes difficult at high speeds.

Our solution eliminates these pain points completely. The vacuum suction system powered by an 18.5 kW motor ensures precise paper handling. Pneumatic point cutting technology delivers clean edges every cycle. The PLC control system synchronizes all production stages seamlessly.

You'll appreciate the versatile paper handling capacity. The machine accommodates jumbo rolls up to 1200 mm in diameter. Product sizes range from 100×120 mm to 210 mm with ±2 mm precision.

Edge and full embossing units create premium-quality finished products. Automatic transfer eliminates manual handling between production stages. This protects hygiene standards while reducing labor requirements by up to 70%.

Technical Specifications

Complete Automation From Roll to Box

This Automatic Facial Tissue Machine transforms raw jumbo rolls into retail-ready products without manual intervention.

The process begins at the automatic unwinding station. Precision tension control maintains consistent paper feed across all 10 lanes. Independent sensors adjust automatically to jumbo roll diameter changes.

Next comes the embossing stage. Your choice of edge or full embossing patterns adds premium texture. High-grade alloy steel rollers ensure consistent depth and clarity across millions of cycles.

The pneumatic cutting unit delivers precise folds. V-fold, N-fold, and Z-fold configurations suit different market preferences. Vacuum suction technology positions each sheet with ±1 mm accuracy before cutting.

Automatic counting and stacking follow immediately. The system groups tissues according to your preset configurations. No miscounts occur even at maximum speed.

The integrated bagging machine wraps finished stacks at 100 bags per minute. Automatic box sealing completes the packaging at 65 boxes per minute. Your products emerge ready for distribution.

This complete automation reduces labor costs dramatically. One operator can monitor the entire 10-lane system. Energy-efficient frequency conversion motors cut power consumption by 20% compared to traditional systems.

Versatile Production Capabilities

Your market demands flexibility. This production line delivers multiple tissue product options from one system.

Produce soft pack facial tissue for household retail markets. Switch to boxed facial tissue for premium positioning. Configure V-fold tissue for commercial dispensers. Manufacture N-folding tissue for medical applications.

The modular design allows quick changeovers. Adjust product specifications between production runs in under 30 minutes. No specialized tools required for standard adjustments.

Product size ranges from compact 100×120 mm to generous 210 mm dimensions. Accommodate 2-ply, 3-ply, or 4-ply configurations based on market positioning. Custom embossing patterns differentiate your brand in competitive markets.

The system handles both virgin and recycled paper grades. Reinforced embossing rollers and specialized dust-filtration systems process recycled fibers effectively. This expands your raw material sourcing options and reduces costs.

Installation and Operation Support

You don't need extensive technical expertise to operate this system. More than 95% of our customers complete installation through remote guidance alone.

Our 20+ years of manufacturing experience shows in the user-friendly design. The HMI touchscreen displays all critical parameters in real-time. Intuitive controls minimize training requirements for operators.

Automatic lubrication systems extend component life. Self-diagnostic functions identify potential issues before breakdowns occur. Remote IoT diagnostics enable our technical team to troubleshoot problems instantly.

You'll receive comprehensive documentation in your preferred language. Video operation guides cover standard procedures and maintenance routines. Our technical support team provides 24/7 assistance via phone, email, or video call.

Most customers achieve full production capability within one week of installation. The learning curve remains minimal even for operators without previous tissue machinery experience.

Quality Assurance and Performance Standards

Every Automatic Facial Tissue Machine undergoes rigorous testing before shipment. Our quality control process ensures reliable performance from day one.

The 72-hour continuous run-in test identifies any thermal expansion issues in gears and bearings. Folding deviation tests confirm accuracy within ±1 mm across all lanes. Tension stability audits verify consistent unwinding at maximum speed.

Vacuum suction consistency testing prevents misfeeds during production. High-speed strobe photography verifies cutting unit synchronization. Every blade edge is inspected for burr-free cutting performance.

Safety systems receive special attention. Emergency stop responsiveness meets international protocols. Photoelectric sensor sensitivity passes multiple verification cycles. Electrical safety complies with CE certification requirements.

The machine frame uses vibration-resistant construction. Low-noise operation maintains comfortable working environments. Steel-to-steel embossing rollers deliver consistent patterns across extended production runs.

Tungsten steel cutting blades maintain sharpness through millions of cuts. Standard maintenance intervals occur every three months under normal 8-hour shift conditions. Blade replacement takes less than 15 minutes with common tools.

Investment Value and Business Growth

For tissue manufacturers of all sizes, our production process offers a remarkable return on investment.

Faster market entry is a result of high-capacity output. Your daily production of 1900–3000 kg satisfies significant demand without requiring several shifts. reduced manpower requirements result in much reduced continuing operating costs.

Sourcing headaches are eliminated with the whole turnkey solution. Coordination between several equipment vendors is not necessary. One skilled partner provides installation, training, and support.

Lower utility costs are a direct result of energy efficiency. Frequency converter motors and efficient pneumatic systems reduce power usage. Your cost per unit drops while upholding high standards of quality.

Long-term investment protection is provided by versatile production capacities. Over time, market preferences shift. Continued relevance is ensured by your capacity to create various tissue formats and requirements.

All non-human damage is covered under the one-year warranty. Free replacement parts arrive promptly within the warranty term. You are never alone when you have questions thanks to lifetime technical support.

Our proficiency in international logistics guarantees seamless delivery everywhere. Select door-to-door, CFR, CIF, FOB, FCA, or EXW services. Experienced handling safeguards your investment throughout international shipping.

Frequently Asked Questions

Q1: What type of tissue products can be produced?

A: This line produces soft pack facial tissue, boxed facial tissue, V-fold tissue, and N-folding tissue. Quick changeovers between formats take approximately 30 minutes.

Q2: How much factory space is required?

A: The complete 10-lane system with automatic bagging and cartoning requires approximately 150-200 square meters. Adequate space ensures comfortable operation and maintenance access.

Q3: What is the difference between semi-automatic and fully automatic facial tissue lines?

A: Semi-automatic lines require manual transfer between folding and packaging stages. Fully automatic lines like this one integrate all processes from jumbo roll to sealed carton, reducing labor costs by up to 70% and eliminating contamination risks from manual handling.

Q4: Can the machine handle recycled paper?

A: Yes. The reinforced embossing rollers and specialized dust-filtration systems effectively process recycled paper fibers while maintaining product quality standards.

Q5: What information should I provide before getting a quotation?

A: Please share your target production capacity per day, available factory area, local voltage requirements, estimated budget, and local labor costs. This information helps us recommend the optimal configuration for your specific business needs.

Start Your Tissue Production Business Today

Contact us today at doris@hytissuemachine.com for a customized quotation and production line recommendation. Let's discuss how this Automatic Facial Tissue Machine can accelerate your business growth.