Semi Automatic Tissue Paper Making Machine

Semi Automatic Tissue Paper Making Machine – Efficient Production Solution for Growing Tissue Businesses

Henan Hengyu Machinery Co., Ltd. introduces a professional-grade Semi Automatic Tissue Paper Making Machine designed specifically for facial tissue box manufacturing. This enterprise-level production line integrates three critical stages: folding with premium edge embossing, high-speed rotary cutting, and automatic box sealing. With a robust daily capacity of 1,900–3,000 kg per 8-hour shift, the system achieves packaging speeds of 40–50 boxes per minute. The PLC intelligent control system ensures precision across all operations, while the steel-to-steel embossing rollers deliver consistent pattern clarity. Supporting customizable tissue dimensions from 100×120 mm to 100×210 mm (±2 mm tolerance), this solution provides box facial tissue manufacturers with the perfect balance between automation efficiency and operational flexibility.

Why Choose Our Facial Tissue Production Solution?

Equipment that combines scalability and dependability is necessary for modern tissue makers. Three primary business difficulties are addressed by our manufacturing line: labor cost efficiency, consistent product quality, and the capacity to respond quickly to market demands.

Jumbo paper rolls with a 76.2 mm core and a diameter of up to 1,200 mm are handled by the system. You can get components from several sources without interfering with production because to this flexibility. Throughout the rewinding operation, the electromagnetic speed control keeps the tension constant, avoiding common flaws like loose rolls or uneven density.

Profitability is directly impacted by your manufacturing efficiency. You can satisfy changing market needs without incurring extra expenditures thanks to a design capacity of up to 65 boxes per minute and a steady cutting speed of 320 cuts per minute. With carton sizes ranging from 105–230 mm in length, 100–120 mm in width, and 30–100 mm in height, the automatic box sealing machine offers you flexibility for a variety of market niches.

Technical Specifications

Facial Tissue Machine with Edge Embossing

High-Speed Rotary Cutting Machine

Automatic Box Sealing Machine

Core Production Advantages

Your investment needs to deliver measurable returns from day one. This Semi Automatic Tissue Paper Making Machine line offers four distinct competitive advantages that translate directly into business value.

High-Capacity Production Architecture: You can fulfill big orders without increasing the size of your facility thanks to the 1,900–3,000 kg daily output capability. In order to reduce downtime between manufacturing batches, the massive rotary cutting machine continually processes material at 320 cuts per minute while operating steadily.

Versatile Material Processing: You can bargain with raw material suppliers by supporting paper sizes up to 1,200 mm. Within a single production day, you can change the tissue size from 100 x 120 mm to 100 x 210 mm, enabling quick response to changes in seasonal demand or client-specific specifications.

Precision Engineering: The inconsistent results of manual procedures are eliminated by the combination of edge embossing and full embossing capabilities, pneumatic point cutting, and steady high-speed operation. This accuracy safeguards your brand's reputation by directly lowering consumer complaints and product returns.

Automated Efficiency: To ensure constant tension and speed, the 3 HP air compressor and 18.5 kW vacuum system operate in unison with the 5.5 kW main power system. When compared to completely manual packaging operations, the automatic box sealing function with PLC control reduces labor needs by 60%.

Complete Production Process Integration

Understanding your production workflow helps you identify efficiency bottlenecks. This system integrates three critical stages into a cohesive manufacturing process.

Stage One – Folding and Embossing: The facial tissue machine receives jumbo rolls through electromagnetic speed-controlled unwinding. As the material passes through the steel-to-steel embossing rollers, your tissue acquires the distinctive texture that customers associate with premium products. The edge-embossing unit creates clean, professional borders while maintaining structural integrity.

Stage Two – High-Speed Cutting: Once folded and embossed, the continuous web enters the rotary cutting machine. The 610 mm diameter round knife rotating at 980 rpm delivers precise cuts at 320 cuts per minute. The touch screen-adjustable electric sharpening system ensures blade longevity without production interruptions for manual maintenance.

Stage Three – Automated Boxing: Cut tissue stacks transfer to the automatic box sealing machine, where servo motor precision aligns each stack within pre-formed cartons. The hot melt glue system applies adhesive at optimal temperature and volume, creating secure seals that withstand shipping stresses. The PLC control system monitors all parameters in real-time, alerting operators to any deviation before it affects product quality.

Customization for Your Market Requirements

Different markets demand different product specifications. Your Semi Automatic Tissue Paper Making Machine equipment should adapt to these variations without requiring complete line replacement.

The paper core inner diameter standard is 76.2 mm, but alternative sizes accommodate different supplier standards across global markets. If your target market prefers smaller pocket-sized tissues or larger premium boxes, the adjustable cutting range from 80–210 mm and process height from 30–150 mm provide the flexibility you need.

The automatic box sealing machine handles cardboard weights from 250 to 450 g/m², allowing you to choose packaging materials that balance cost control with presentation quality. Whether you're targeting value-conscious consumers with standard packaging or premium segments with heavier, more luxurious boxes, the same equipment serves both strategies.

Your electrical infrastructure determines equipment compatibility. This line operates on standard 380V/50Hz for the cutting machine and 220V/50Hz for the sealing machine, matching power supply standards in most manufacturing regions. The frequency control system optimizes energy consumption while maintaining consistent performance across voltage fluctuations common in developing markets.

Operational Support and Technical Training

Purchasing equipment is just the beginning of your production journey. Your success depends on how quickly your team masters the technology and maintains optimal performance.

Henan Hengyu Machinery provides comprehensive startup support that transforms your investment into profitable production. Our 20+ years of experience helping tissue manufacturers launch and scale operations means we understand the practical challenges you'll face.

Before installation, we work with you to optimize factory layout for efficient material flow from raw material storage through finished goods warehousing. During installation, our technical team provides remote guidance that enables over 95% of customers to successfully commission equipment without on-site engineering visits, reducing your startup costs and timeline.

Your operators receive detailed training covering machine operation, routine maintenance, and basic troubleshooting. This knowledge transfer ensures your team can handle normal production variations independently, maintaining output targets without constant external technical support.

The PLC control systems include intuitive touch screen interfaces that display real-time operating parameters. Your supervisors can monitor tension control, cutting speed, temperature settings, and production counts from a central location, enabling proactive adjustments that prevent quality issues rather than reacting to defects.

Quality Assurance and Performance Standards

Your customers judge your business by Semi Automatic Tissue Paper Making Machine consistency. Every tissue box that leaves your facility represents your brand promise, making quality control systems essential to long-term success.

The pneumatic point cutting mechanism ensures smooth separation without premature tearing by delivering perforation precision within ±0.5 mm tolerances. This consistency lessens customer annoyance and sets your goods apart from substandard competitors that use subpar cutting techniques.

Over millions of cycles, the steel-to-steel embossing roller design preserves pattern clarity without deterioration. The steel construction guarantees that the tissue you make in year three meets the quality criteria of your first production run, in contrast to rubber-based systems that compress over time and provide variable embossing depth.

Vibration-related wear that results in early component failure is avoided by dynamic balance testing of the main shaft at maximum RPM. This engineering care increases equipment longevity and minimizes unplanned downtime that interferes with your customers' delivery obligations.

When sensors identify unusual circumstances, such as material jams or extreme strain, the emergency stop system reacts in less than three seconds. This safety element satisfies international industrial safety requirements necessary for export market compliance, safeguarding both your operators and your equipment investment.

Frequently Asked Questions

Q1: What types of tissue products can this line produce?

A: This production system manufactures soft pack facial tissue, boxed facial tissue, V-fold tissue, and N-folding tissue formats. The versatile cutting and folding mechanisms accommodate different presentation styles without equipment modifications.

Q2: How much factory space does the production line require?

A: The complete system operates efficiently in 150–200 square meters for fully integrated automatic production. If you're starting with semi-automatic operations requiring manual material transfer between stages, 100–120 square meters provides adequate workspace.

Q3: What distinguishes this semi-automatic system from fully automatic facial tissue lines?

A: This configuration requires manual jumbo roll loading and occasional monitoring of the transfer between cutting and boxing stages. Fully automatic lines integrate conveyor systems that eliminate manual material handling, reducing labor requirements but increasing capital investment by approximately 40–60%. For manufacturers producing 2,000–3,000 kg daily, the semi-automatic approach delivers superior return on investment.

Q4: What information helps you recommend the optimal configuration for my business?

A: To provide accurate equipment specifications and quotation, please share:

• Primary product focus (toilet paper, facial tissue, hand towel, napkin, pocket tissue, or kitchen towel)
• Available investment budget
• Factory area dimensions
• Local labor costs (to calculate automation ROI)
• Target daily production volume
• Local electrical voltage standards

Start Your Tissue Production Business Today

Ready to use the Semi Automatic Tissue Paper Making Machine to discuss how this production solution fits your specific business requirements? Contact our team: doris@hytissuemachine.com​​​​​​​