Cloth Napkin Folding Machine

Cloth Napkin Folding Machine - High-Speed Automated Production Solution 

Henan Hengyu Machinery Co., Ltd. presents its industrial-grade Cloth Napkin Folding Machine, engineered for high-speed tissue conversion operations. At rates of up to 150 m/min, this automated device converts jumbo tissue rolls into precisely folded napkins, generating up to 800 pieces per cycle. The machine produces consistent output ranging from 220x220mm unfolded sheets to 110x110mm finished napkins with a small size of 3200x1000x1800mm and a power consumption of 4.2KW. For both new businesses and well-established converters, the 6-chain transmission and pneumatic counting system guarantee dependable performance. This apparatus combines steel-to-wool embossing rollers with electromagnetic speed control for precise folding operations, handling raw paper rolls up to ¥1200mm diameter with 80mm core compatibility.

Technical Specifications

Key Features and Production Advantages

High-Speed Output Capacity

Your production line demands consistent throughput. The Cloth Napkin Folding Machine operates at 150 meters per minute, handling up to 800 napkins per production cycle. This speed advantage reduces labor dependency while maintaining uniform folding quality across multiple shifts.

Precision Folding Mechanics

Paper fibers are not harmed by the steel-to-wool embossing roller technique, which produces clean fold lines. Even whether handling bulkier 2-3 ply fabrics frequently utilized in hospitality applications or lightweight 1-ply tissue, your finished napkins retain their structural integrity.

Automated Counting System

Packaging activities are slowed down and errors are introduced while counting by hand. At predetermined intervals, the pneumatic counting system initiates batch separation and precisely tracks production. This automation increases inventory accuracy and expedites your packaging process.

Energy-Efficient Operation

The machine reduces operating costs with a mere 4.2KW of power consumption. It is appropriate for markets with fluctuating electricity prices since the electromagnetic governor and frequency control system maximize energy use across various production rates.

Compact Industrial Design

The machine only takes up 3.2 square meters of floor space, despite its sturdy 890KG build. Because of its small size, it may be integrated into current production lines without requiring significant facility changes.

Versatile Application Scenarios

Hospitality and Food Service Supply

Customized napkin sizes with consistent quality are necessary for hotels, restaurants, and catering businesses. Professional-grade table napkins appropriate for branded packaging and logo embossing applications are produced by this apparatus.

Retail and Wholesale Distribution

The machine's capacity to handle different paper grades is advantageous to distributors who supply supermarkets and home goods retailers. The same equipment platform can be used to generate both luxury and economical napkin lines.

Startup Manufacturing Operations

Low technological obstacles and affordable solutions are essential for new players in the tissue conversion market. Startup time and training needs are decreased by the machine's user-friendly controls and remote installation help.

Production Customization Options

Flexible Size Configuration

While the standard setup produces 220×220mm unfolded napkins, the Cloth Napkin Folding Machine platform supports dimensional adjustments. By modifying folding boards and cutting blade positions, you can accommodate sizes ranging from 190×190mm to 460×460mm.

Multiple Folding Patterns

Common fold configurations include 1/4 Fold for compact stacking, 1/6 Fold for dispenser compatibility, and L-Fold for specialized applications. Mechanical adjustments allow pattern changes without replacing major components.

Raw Material Compatibility

The Φ1200mm roll capacity accepts jumbo rolls from most tissue paper manufacturers. The adjustable core diameter accommodates both standard 76mm and larger 80mm cores, maximizing supplier options.

Operational Support and Service

Remote Installation Guidance

More than 95% of Hengyu clients use video-assisted remote support to finish machine setup. Our technical staff offers detailed installation instructions that address electrical connections, pneumatic system calibration, and preliminary test runs.

Lifetime Technical Assistance

Production problems need to be resolved right away. You can get in touch with knowledgeable engineers via our round-the-clock help hotline to solve everything from counting system recalibration to embossing depth changes.

Training and Documentation

Daily maintenance protocols, blade replacement schedules, and typical fault diagnosis are all covered in thorough operator manuals. Proper tension adjustment and paper threading procedures are demonstrated in video tutorials.

Frequently Asked Questions

Q1: What napkin sizes can be produced?

A: 220 x 220 mm unfolded napkins are produced using the conventional configuration. The machine can handle sizes ranging from 190x190mm to 460x460mm with hydraulic modifications, including standard dimensions of 230x230mm, 300x300mm, and 330x330mm. Our technical staff must be consulted for custom sizing.

Q2: What folding types are available?

A: 1/4 Fold (quarter fold), 1/6 Fold (six-panel fold), L-Fold, Dislocation Fold, Dinner Napkin Fold, and Cocktail Napkin Fold configurations are all supported by the machine. The folding section's mechanical components must be adjusted in order to change the fold patterns.

Q3: Is this machine suitable for startup businesses?

A: In comparison to other tissue products, napkin production does demand a small capital expenditure. For new investors entering the tissue converting sector, the modest 3.2m² footprint fits into small industrial facilities, and its easy operation lowers training expenses.

Q4: How does the pneumatic counting system work?

A: Every folded napkin that passes through the output section is detected by infrared sensors. A pneumatic actuator moves the stack for separation when the predetermined count—usually 50 or 100 pieces—is reached, allowing for effective batch preparation for packaging.

Q5: What causes uneven embossing on finished napkins?

A: Inconsistent pneumatic pressure or misaligned embossing rollers are the usual causes of uneven embossing. The device has micro-adjustment knobs for calibrating roller parallelism. Throughout manufacturing runs, consistent embossing depth is maintained by routine pressure checks.

Q6: Can the machine handle variations in paper humidity?

A: The adjustable tension control system compensates for humidity-induced elasticity changes. Heated embossing rollers stabilize paper moisture content during processing, maintaining consistent folding quality across seasonal humidity fluctuations.

Q7: What information do you need for quotation?

A: Please provide your target napkin size, desired folding type, expected daily production capacity, available factory area, voltage requirement, and estimated budget. This information allows us to recommend optimal configuration and pricing.

Get Your Production Line Started

Ready to use the Cloth Napkin Folding Machine to enhance your napkin manufacturing capabilities? Contact our team for technical consultation and customized machine configuration. 

Email us : doris@hytissuemachine.com