Fully Automatic Paper Napkin Machine
Finished Product Size: Open size 300 × 300 mm; Fold size 150 × 150 mm
Production Speed: Operating speed 1200 pcs/min; Working speed 1000 pcs/min
Paper Layers: 1-2 layers
Paper GSM: 15-21 g/m²
Maximum Raw Material Width: 300 mm
Raw Material Diameter: 1200 mm
Embossing Unit: 1 set steel to paper embossing unit
Folding Type: 1/4 Folding
Control System: Frequency control of motor speed
High-Speed Fully Automatic Paper Napkin Machine for Commercial Tissue Production and Efficient Manufacturing
Henan Hengyu Machinery Co., Ltd. presents the HY-CJ-300 High-Speed Fully Automatic Paper Napkin Machine, engineered for commercial tissue manufacturers seeking efficient production capabilities. This integrated system delivers an impressive operating speed of 1200 pieces per minute with a stable working speed of 1000 pieces per minute, processing 1-2 layer napkins ranging from 15-21 g/m² paper weight. With over 20 years of manufacturing expertise, our machine incorporates automatic feeding mechanisms, steel-to-paper embossing units, frequency-controlled motor systems, and precision 1/4 folding technology to transform raw material rolls up to 1200 mm in diameter into finished 300×300 mm napkins.
The system eliminates labor-intensive processes while maintaining consistent product quality throughout continuous production cycles.
Integrated Production Features and Technical Capabilities
The production system combines multiple automated functions into a seamless workflow. Your manufacturing operation benefits from automatic raw material feeding using wide belt technology that accommodates jumbo rolls up to 1.2 meters in diameter.
The embossing unit applies customized patterns through steel-to-paper contact, creating distinctive napkin textures. An optional 2-color printing device with ceramic anilox roll and sealed ink box enables brand customization directly during production.
Siemens PLC program control manages the electronic pneumatic folding system, ensuring precise 1/4 fold patterns with adjustable total height settings up to 120 mm. The directional distribution system maintains accurate fold registration through electronic location point tracking.
Frequency conversion technology synchronizes all mechanical components, reducing material waste and preventing web breaks during high-speed operation.
Technical Specifications and Performance Parameters
| Parameter | HY-CJ-300 Napkin Machine | HY-T80SD Packing Machine |
|---|---|---|
| Model | HY-CJ-300 High-speed Napkin Machine | HY-T80SD Automatic Packing Machine |
| Finished Product Size | 300×300 mm (open), 150×150 mm (folded) | Length 120-210 mm, Width 90-105 mm |
| Production Speed | 1200 pcs/min (operating), 1000 pcs/min (working) | 80 bags/min (stable operation) |
| Paper Layers | 1-2 layers | N/A |
| Paper Weight | 15-21 g/m² | N/A |
| Raw Material Width | Maximum 300 mm | Maximum film width 340 mm |
| Raw Material Diameter | 1200 mm | Maximum film diameter 400 mm |
| Embossing | Steel to paper embossing unit | N/A |
| Folding Type | 1/4 Folding | Three-dimensional wrap |
| Control System | Frequency control of motor speed | Three axis servo control |
| Host Power | 4 KW | Total drive 4.8 KW, heating 4.6 KW |
| Dimensions | Standard industrial footprint | 4600×3620×1770 mm |
| Weight | Standard industrial weight | Approximately 3000 KG |
Complete Manufacturing Solution with Automatic Packaging
Beyond napkin production, complete your manufacturing line with the HY-T80SD Automatic Napkin Tissue Packing Machine. This complementary system handles finished products through ASF full automatic five-section intelligent flexible feeding.
The packing machine processes napkins at stable speeds of 80 bags per minute, accommodating product dimensions from 120-210 mm length and 90-105 mm width. Three-dimensional wrapping technology applies vertical sealing followed by two-side sealing for retail-ready packaging.
Mechanical CAM systems combined with electronic CAM drive ensure precise film positioning and sealing accuracy. The 24VDC electrical control system coordinates servo motors through electronic motion curves, maintaining consistent packaging quality.
CPP film compatibility ranges from 0.04-0.055 mm thickness, providing flexibility for different market requirements. Your operation achieves complete automation from raw paper rolls to packaged consumer products.
Reliable Construction for Continuous Operation
Wallboard structure design provides stable framework for extended production runs. Synchronous toothed belt drive systems transfer power efficiently between components while flat belt conveying ensures smooth product transportation through each processing stage.
Pneumatic systems control knife adjustment and operate the electronic counter with automatic hopper collection. Web guide equipment maintains material alignment throughout the production process, preventing edge damage and folding errors.
The broken paper feature automatically stops the machine at embossed cut positions when material issues occur, protecting downstream components and minimizing waste. Position manual adjustment combined with pneumatic activation allows quick changeovers between production specifications.
Tai Da control electrical appliances provide reliable operation under demanding industrial conditions, supported by 380V three-phase four-wire power supply with proper grounding.
Customization Options for Diverse Market Requirements
Production flexibility accommodates various napkin specifications beyond the standard 300×300 mm format. The Fully Automatic Paper Napkin Machine adapts to market demands through adjustable parameters and optional components.
Size customization ranges from 190×190 mm to 460×460 mm finished dimensions, suitable for cocktail napkins through dinner napkins. Folding variations include 1/6 fold, L fold, dislocation fold, and specialized dinner napkin configurations.
Color printing capabilities extend from single-color branding to 2-color designs with precise registration. Embossing patterns can be customized to match brand identity or regional preferences.
Your product differentiation strategies benefit from these flexible manufacturing options without requiring separate equipment investments.
Comprehensive Support and Business Solutions
Hengyu Machinery provides complete startup solutions extending beyond equipment supply. Your business launch receives support through structured implementation phases addressing critical success factors.
Market research assistance identifies optimal product specifications for target regions. Factory planning services optimize production layout for workflow efficiency within available space constraints.
Machine configuration recommendations balance production capacity with budget parameters. Technical training prepares operators for daily production management and routine maintenance procedures.
Installation guidance enables successful commissioning through remote assistance, with over 95% of customers completing setup without on-site engineering visits. Production guidance continues through initial runs, ensuring quality standards and output targets.
Lifetime technical support maintains operational continuity through 24/7 online assistance, video troubleshooting, and comprehensive operator resources. This complete solution approach reduces time-to-market for new tissue manufacturing ventures.
Investment Advantages for Growing Businesses
Napkin production represents an accessible entry point into the tissue converting industry with manageable capital requirements and compact facility needs. The product suits entrepreneurs and small-to-medium manufacturers establishing regional supply capabilities.
Return on investment accelerates through high-speed production capabilities and minimal labor requirements. Automated operation reduces recurring costs while maintaining consistent quality standards that support premium positioning.
One-year warranty coverage protects your investment with free replacement of non-human damaged components. Strict pre-shipment quality inspection ensures equipment arrives production-ready, minimizing commissioning delays.
Your competitive advantage grows through efficient manufacturing costs and product customization capabilities that respond to changing market demands.
FAQ
Q: What napkin sizes can this machine produce?
A: The standard configuration produces 300×300 mm open size napkins folding to 150×150 mm. Custom size capabilities range from 190×190 mm to 460×460 mm with appropriate mechanical adjustments.
Q: How does the machine handle different paper weights?
A: The system processes 1-2 layer napkins from 15-21 g/m² paper weight. Single-layer production requires minimum 19 g/m² for structural stability during folding operations.
Q: What folding types are available?
A: Standard 1/4 fold comes configured, with options for 1/6 fold, L fold, dislocation fold, dinner napkin fold, and cocktail napkin fold based on market requirements.
Q: Is technical expertise required for operation?
A: The frequency-controlled motor system and Siemens PLC interface simplify operation. Comprehensive training prepares operators for production management, with remote support available for technical questions.
Q: What information helps provide accurate quotation?
A: Please specify target production capacity per day, available factory area, voltage requirements, estimated budget, and intended napkin specifications. This information enables precise machine configuration recommendations.
Q: How quickly can production begin after installation?
A: Most customers complete installation through remote guidance within days. Production optimization continues through initial runs with technical support ensuring quality standards.
Contact Us
Ready to establish or expand your napkin manufacturing capabilities with a Fully Automatic Paper Napkin Machine?
Email: doris@hytissuemachine.com.
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