Napkin Folding Machine

Napkin Folding Machine – High-Speed Precision Folding for Modern Tissue Production

The Napkin Folding Machine from Henan Hengyu Machinery Co., Ltd. is an industrial-grade converting system engineered for high-volume tissue manufacturers. With more than 20 years of manufacturing experience, this machine can handle raw paper rolls up to φ1200mm at a production speed of 150 m/min (0–800 pieces), providing enterprise-level performance. With its precise folding technique, unfolded napkins measuring 245 x 245 mm are transformed into final goods measuring 122.5 x 122.5 mm. This small equipment (3200 x 1000 x 1800 mm, 890 kg) combines steel-to-wool embossing rollers and a 6-chain transmission for steady, continuous work. It is powered by a 2.2KW frequency-controlled motor and has a pneumatic counting system. The machine is made to be simple to install, convenient to use, and dependable over time in commercial production settings.

Technical Specifications

Why Choose Hengyu Napkin Folding Machine?

You require equipment that strikes a balance between dependability, accuracy, and speed. Inconsistent folding quality, high labor expenses, and operational complexity are frequent industrial problems that our machine tackles.

High-Speed Automated Production: The system can produce up to 800 pieces every cycle at a speed of 150 meters per minute. This throughput maintains constant output quality while drastically reducing reliance on labor.

Precision Engineering: Clear pattern transfer without compromising paper structure is ensured by steel-to-wool embossing rollers. Pneumatic counting ensures precise batching for effective packaging.

Energy-Efficient Design: Power consumption is optimized by the 2.2KW frequency-controlled motor. During variable manufacturing runs, the electromagnetic governor lowers operating costs by dynamically adjusting speed.

Compact Footprint: The machine may readily fit into small to mid-sized enterprises due to its 3.2-meter length and 890 kg weight. It is perfect for new companies entering the tissue conversion market because of its space efficiency.

Flexible Raw Material Compatibility: The machine can handle rolls of raw paper with an 80mm core and a diameter of up to 1200mm (custom sizes are available). You can acquire materials from several providers thanks to this versatility without having to modify your equipment.

Key Operational Advantages

Stable Performance Through Advanced Transmission

All operational components receive an equal distribution of mechanical load thanks to the 6-chain transmission arrangement. This design extends component lifespan and lowers maintenance frequency by minimizing vibration during high-speed operations.

User-Friendly Control System

Operators can modify production speed without manually changing the belt thanks to the frequency converter interface. You can adjust production to demand fluctuations without machine downtime thanks to real-time speed modulation.

Consistent Product Quality

The best pressure distribution is achieved by the steel-to-wool embossing arrangement. This keeps the paper from tearing while maintaining the sharpness and consistency of the embossed designs on thousands of napkins every hour.

Quick Setup and Easy Maintenance

With remote coaching, over 95% of customers finish the installation. Rapid component replacement is made possible by the modular architecture without the need for specialist equipment or in-depth technical knowledge.

Application Scenarios

Hospitality and Catering Supply

Hotels, restaurants, and event catering companies require consistent napkin quality in large volumes. Our Napkin Folding Machine produces premium-grade folded napkins with custom embossing options, meeting the aesthetic and functional standards of high-end hospitality services.

Commercial Tissue Converting Plants

Continuous operating capabilities are advantageous to large-scale tissue manufacturers. The machine's electromagnetic governor and frequency-controlled motor allow for round-the-clock production schedules while preserving mechanical stability and energy economy.

Startup Tissue Production Businesses

The low investment threshold is appreciated by new business owners joining the disposable paper goods sector. The simple operation lowers training expenses for entry-level operators, and the small size requires less industrial space.

Export-Oriented Tissue Suppliers

Companies that manufacture for global markets require equipment that meets uniform criteria. From 190x190mm to 460x460mm configurations, the flexible folding system guarantees adherence to various regional size norms.

Customization and Flexibility

Multiple Folding Patterns Available

We provide customization for 1/6 fold, L fold, split fold, dinner napkin fold, and cocktail napkin fold styles, however the standard setup yields 1/4 fold napkins. To discuss certain pattern requirements, get in touch with our engineering staff.

Adjustable Output Dimensions

The machine can be modified for other dimensions, even though it is optimized for a 245 x 245 mm unfolded size. Your investment is future-proofed when market tastes change thanks to this flexibility.

Integration with Downstream Equipment

Pre-stacked batches that are suitable with automatic packing equipment are produced using the pneumatic counting system. Your entire production chain, from raw roll to completed packaging, is streamlined by this smooth integration.

Comprehensive Support and Service

Lifetime Technical Assistance

Our engineering team provides 24/7 online support via email at doris@hytissuemachine.com. You receive video operation guidance, remote troubleshooting, and continuous production optimization advice throughout your machine's operational life.

One-Year Warranty Protection

All equipment includes a 1-year warranty covering non-human damaged parts. We ship replacement components promptly to minimize production interruptions and maintain your operational continuity.

Operator Training Programs

We offer comprehensive training covering machine operation, quality control, preventive maintenance, and basic troubleshooting. This knowledge transfer empowers your team to achieve stable production independently.

Frequently Asked Questions

Q1: What napkin sizes can be produced?

A: Common sizes include 230×230mm, 300×300mm, and 330×330mm. Custom sizes ranging from 190×190mm to 460×460mm are available with or without color printing, depending on your configuration requirements.

Q2: What folding types are available?

A: Standard options include 1/4 Fold, 1/6 Fold, L Fold, Dislocation Fold, Dinner Napkin Fold, and Cocktail Napkin Fold. Specialized folding dies can be manufactured for unique market needs.

Q3: Is this machine suitable for startup businesses?

A: Yes. Napkin production requires relatively low initial investment and minimal factory space. The straightforward operation and quick ROI make it ideal for entrepreneurs entering the tissue converting industry.

Q4: How long does installation take?

A: Most customers complete installation within 2-3 days using our remote guidance services. We provide detailed video tutorials and real-time technical support throughout the setup process.

Q5: What maintenance schedule is recommended?

A: Perform basic chain lubrication weekly and inspect embossing rollers monthly. Blade sharpening is typically required every 6-8 months under standard two-shift operations, depending on paper grade and production volume.

Contact Us for Custom Solutions

Ready to use the Napkin Folding Machine to enhance your napkin production capacity?Reach out today at doris@hytissuemachine.com to receive a detailed quotation and technical consultation.