Fully Automatic Napkin Machine

Fully Automatic Napkin Machine - High-Speed Production Solution 

Henan Hengyu Machinery Co., Ltd. presents its industrial-grade Fully Automatic Napkin Machine, engineered for manufacturers seeking reliable, high-output tissue converting solutions. With precision-controlled folding from 200x200mm unfolded to 100x100mm completed size, this production equipment consistently produces 0–800 napkins every cycle at speeds of up to 150m/min. The apparatus uses a 4.2KW power system with frequency control and electromagnetic governor for stable operation to handle jumbo rolls up to φ1200mm with an 80mm core diameter. With steel-to-wool embossing rollers and a pneumatic counting mechanism, its small 3200 x 1000 x 1800 mm footprint weights 890 kg. This equipment, which is designed for continuous industrial usage, combines automated workflow management with six-chain transmission reliability, allowing tissue converters to provide consistently high-quality results at minimal operating costs.

Technical Specifications

Core Production Advantages

High-Speed Continuous Operation

Industrial-grade performance is advantageous for your production plant. Throughout prolonged manufacturing runs, the system maintains a steady flow of 150 meters per minute.

You can effectively fulfill high order volumes thanks to this speed capability. Without human involvement in between cycles, the machine unwinds, embosses, folds, and counts raw tissue paper.

Automated Counting and Workflow Integration

The pneumatic counting system eliminates manual counting errors. It accurately tracks production output and prepares napkins for semi-automatic bagging at 15 bags per minute.

This automation reduces your labor requirements significantly. Your operators can focus on quality supervision rather than repetitive counting tasks.

Efficient Single-Step Processing

The Fully Automatic Napkin Machine completes embossing, folding, and sealing in one integrated workflow. Raw paper enters at 200×200mm and exits as precisely folded 100×100mm napkins ready for packaging.

This streamlined process reduces handling points where contamination might occur. Your finished products maintain consistent hygiene standards throughout production.

User-Friendly Operation Design

PLC control systems simplify machine operation for your workforce. The frequency control technology allows smooth speed adjustments without mechanical complications.

Training time for new operators is minimal. The electromagnetic governor maintains stable performance even when operators with basic technical knowledge run the equipment.

Flexible Production Capabilities

Customizable Napkin Sizes

Production can be modified to meet different market demands in addition to the typical 200x200mm configuration. Depending on market demands, the machine can handle napkin sizes between 190 x 190 mm and 460 x 460 mm.

Different sizes can be produced to cater to different customer segments. With the right configuration changes, dinner napkins and cocktail napkins of restaurant quality can be produced.

Multiple Folding Pattern Options

To set your product line apart from the competition, you might incorporate multiple folding styles. 1/4 Fold, 1/6 Fold, L Fold, Dislocation Fold, Dinner Napkin Fold, and Cocktail Napkin Fold are among the available folding patterns.

This adaptability enables you to address particular client needs. This equipment can provide certain folding styles that are preferred by hotels, restaurants, and retail wholesalers.

Raw Material Flexibility

The steel-to-wool embossing roller configuration works effectively with different tissue paper grades. Your facility can process virgin pulp, recycled fibers, or blended materials depending on target market positioning.

This adaptability protects your investment against raw material supply fluctuations. You maintain production continuity even when preferred paper suppliers change.

Ideal Investment for Growing Businesses

Startup-Friendly Requirements

Napkin production represents an accessible entry point into tissue converting. The relatively compact factory space requirement and moderate initial investment make this Fully Automatic Napkin Machine suitable for entrepreneurs establishing their first production facility.

Your startup costs remain controlled while accessing industrial-grade automation. The equipment delivers professional output quality that competes with established manufacturers.

Scalable Production Model

As your business grows, the 150m/min speed capacity provides room for volume expansion. You can increase shift operations to meet rising demand without immediate equipment upgrades.

This scalability protects your capital investment over time. The machine grows with your business through operational adjustments rather than requiring replacement.

Low Technical Skill Barrier

Your workforce doesn't need specialized engineering backgrounds. The PLC control system and straightforward mechanical design enable operators with basic technical training to run production effectively.

This accessibility reduces your ongoing labor costs. You can hire locally available workers and train them quickly, rather than competing for scarce specialized technicians.

Backed by Hengyu's Complete Support System

Comprehensive Technical Guidance

Henan Hengyu Machinery provides installation support that enables 95%+ of customers to complete setup through remote guidance. Our experienced team walks you through mechanical assembly, electrical connections, and initial test runs.

Your production startup timeline remains predictable. We provide video tutorials, troubleshooting protocols, and direct technical consultation throughout the installation phase.

Lifetime After-Sales Service

Beyond the initial 1-year warranty, you receive ongoing technical support for the machine's entire operational life. Our 24/7 assistance includes remote diagnostics, spare parts identification, and maintenance scheduling advice.

This long-term partnership protects your production continuity. When operational questions arise, you access experienced professionals familiar with your specific equipment configuration.

Quality Assurance Standards

Every unit undergoes rigorous inspection before shipment. Mechanical alignment, electrical safety systems, and operational speed tests verify performance meets documented specifications.

Your investment arrives ready for production. The quality control process minimizes post-installation adjustments and accelerates your time-to-market.

Frequently Asked Questions

Q1: What napkin sizes can this machine produce?

A: The standard configuration handles 200×200mm unfolded napkins. With appropriate adjustments, the production range extends from 190×190mm to 460×460mm. Custom sizes can be accommodated based on your market requirements, with or without color printing capabilities.

Q2: What folding styles are available?

A: The machine supports multiple folding patterns including 1/4 Fold, 1/6 Fold, L Fold, Dislocation Fold, Dinner Napkin Fold, and Cocktail Napkin Fold. Your facility can switch between folding styles based on customer orders.

Q3: Is this equipment suitable for startup businesses?

A: Absolutely. Napkin production requires relatively modest factory space and initial investment compared to other tissue converting lines. The product offers industrial automation at a scale appropriate for new market entrants, making it an excellent choice for entrepreneurs entering the tissue industry.

Q4: What information do you need for a detailed quotation?

A: To provide the most accurate recommendation, please share your target production capacity per day, available factory space, local voltage requirements, estimated budget, and whether you plan to produce additional tissue products beyond napkins. This helps us configure the optimal solution for your specific situation.

Q5: How quickly can production begin after installation?

A: With our remote guidance support, most customers complete installation within 3-5 days. Operator training typically requires 1-2 days for basic proficiency. Your facility can begin trial production within one week of equipment arrival under normal circumstances.

Start Your Napkin Production Business Today

Ready to explore how our Fully Automatic Napkin Machine fits your production goals?Contact us at doris@hytissuemachine.com for a detailed quotation and consultation. Let's build your tissue converting success together.