Handkerchief Machine

High-Speed Handkerchief Machine for Tissue Manufacturers | HYP Series 

Henan Hengyu Machinery's HYP Series Handkerchief Machine delivers industrial-grade automation for tissue manufacturers seeking operational efficiency. With direct connection to packaging machines, you can save 2–3 operators per shift while maintaining 70–80 packs/min output.

At up to 800 sheets per minute, the servo-controlled counting mechanism guarantees precise tissue separation. For production lines with a single operator, pneumatic jumbo roll loading makes material handling easier. In order to save downtime, intelligent fault detection tracks paper breakage and jams in real-time.

Consistent pattern quality is offered by the steel-to-rubber embossing system with the optional steel-to-steel configuration. Workplace conditions are improved by lower noise operating using a double-sided timing belt transmission. This solution solves important issues in the production of pocket tissues and has a quick return on investment potential through labor savings and waste minimization.

Technical Specifications

Key Benefits for Tissue Manufacturers

Seamless Integration with Packaging Lines

This machine links directly to pocket tissue packing equipment, totally automating your production process. There is no need for adapters or changes. Bottlenecks between the folding and packaging phases are removed as a result.

Throughout your production process, the synchronized operation keeps the flow constant. You steer clear of the frequent problem of different machines operating at different speeds.

Significant Labor Cost Reduction

Traditional pocket tissue production requires multiple operators for manual counting and feeding tasks. This Handkerchief Machine automates these labor-intensive processes completely.

You reduce workforce requirements by 2–3 operators per shift. This translates to substantial annual savings in labor costs. Production management becomes simpler with fewer personnel to coordinate.

Precision Counting Technology

Tissue stack separation is 100% accurate because to the servo-controlled counting system. Before feeding to packaging, each count is confirmed by dual-path infrared sensors connected to the PLC.

Through the touch screen, you may easily configure various sheet counts, usually 10 or 12 pieces. Reduced product returns and increased customer satisfaction are two benefits of consistent pack quality.

Intelligent Monitoring System

Real-time fault detection continuously monitors critical production parameters. The system identifies paper breaks, missing sheets, loose paper, and jam conditions instantly.

When faults occur, automatic shutdown prevents material waste. The touch screen displays the exact fault location for rapid troubleshooting. Your maintenance team resolves issues quickly, minimizing production interruptions.

Superior Design Features

Low-Noise Operation

Traditional gear-driven folding systems generate excessive workplace noise. The HYP Series uses double-sided timing belt transmission instead.

This design significantly reduces operational sound levels. Your production environment becomes more comfortable for operators. The timing belt system also extends component lifespan through reduced mechanical wear.

Quick Product Changeover

Market demands often require producing different tissue specifications. The servo-controlled system allows rapid adjustment of sheet counts and folding parameters.

You complete product changeovers through simple touch screen inputs. No mechanical adjustments or tool changes are necessary for most specification changes. This flexibility helps you respond quickly to customer orders.

Simplified Material Handling

The pneumatic paper loading system eliminates the physical strain of handling heavy jumbo rolls. A single operator can efficiently load rolls up to 1500 mm diameter.

The 76 mm core diameter accommodates standard tissue industry rolls. This compatibility with existing supply chains reduces your operational complexity.

Consistent Embossing Quality

The steel-to-rubber embossing configuration provides reliable pattern transfer across millions of sheets. Optional steel-to-steel embossing offers enhanced durability for ultra-high-volume production.

Consistent embossing improves product appearance and consumer perception. The embossing patterns can be customized to match your brand identity or market preferences.

Application Scenarios

High-Volume FMCG Production

Large-scale tissue manufacturers benefit from 24/7 continuous operation capabilities. The robust construction withstands demanding production schedules while maintaining precision.

The high-speed output of 70–80 packs per minute meets the throughput requirements of major hygiene brands. Consistent quality control ensures product uniformity across millions of units.

Private Label Manufacturing

Contract manufacturers serving hotel chains, airlines, and promotional product distributors require flexible production capabilities. The quick-changeover design accommodates varied specifications within single production runs.

You can produce custom-branded pocket tissues with different folding sizes and sheet counts. This versatility expands your customer base and revenue opportunities.

Small to Medium Enterprises

Entrepreneurs entering the tissue industry benefit from the user-friendly operation and lower capital investment. The fast ROI potential makes this Handkerchief Machine accessible to businesses with limited budgets.

The simplified maintenance requirements reduce operational expertise needed. Your team achieves production competency quickly, accelerating time to market.

Complete Tissue Production Solutions

Henan Hengyu Machinery offers comprehensive support beyond equipment supply. With 20+ years of industry experience, we provide end-to-end solutions for tissue manufacturers.

Our services include market research, factory planning, machine configuration, and technical training. We assist with installation through remote guidance, which 95% of customers complete successfully. Production guidance and marketing suggestions help you establish profitable operations quickly.

All machines include a 1-year warranty with free replacement of non-human damaged parts. Our 24/7 technical support ensures continuous production throughout your machine's lifecycle. Experienced engineers are available for on-site installation and commissioning when required.

The cost-effective design delivers fast return on investment for startups and established manufacturers alike. You gain competitive advantages through reduced labor costs, improved product quality, and increased production capacity.

Frequently Asked Questions

Q1: What products can this machine produce?

A: The machine produces mini pocket tissues, wallet tissues, travel tissues, and promotional pocket tissue packs. Different folded sizes accommodate various packaging and market preferences.

Q2: How does the machine handle raw paper quality variations?

A: Multi-stage tension sensors automatically adjust braking torque to prevent breakage when using different paper grades. This accommodates both virgin and recycled tissue papers.

Q3: What is counting accuracy for tissue stacks?

A: The dual-path infrared sensor system linked to the PLC ensures 100% accuracy in stack counting. This eliminates the inconsistency associated with manual counting processes.

Q4: Can different tissue sizes be produced on the same machine?

A: Yes, through modular adjustments and touch screen parameter settings. Most size changes require only digital inputs, though some folding widths may need specific cylinder configurations.

Q5: What maintenance does the vacuum system require?

A: Weekly filter cleaning and monthly lubrication maintain optimal suction force. These simple procedures prevent overheating and ensure consistent high-speed folding performance.

Q6: Is the machine compatible with biodegradable packaging materials?

A: The downstream packaging equipment can accommodate various heat-sealing films, including the latest biodegradable and recyclable materials. Consult with our engineering team for specific material compatibility.

Contact Us for Custom Solutions

Ready to use the Handkerchief Machine to upgrade your pocket tissue production? Our engineering team will recommend the optimal configuration based on your specific requirements.

Contact us: doris@hytissuemachine.com