Toilet Roll Cutting Machine

Toilet Roll Cutting Machine - Professional Automatic Log Saw Cutter

The HYS2200 Automatic Tissue Log Saw Cutter from Henan Hengyu Machinery represents industrial-grade precision for high-volume tissue converting operations. This Toilet Roll Cutting Machine processes cut roll diameters from 90–250 mm with servo-controlled accuracy, delivering up to 120 cuts per minute for small rolls and 30–50 cuts per minute for large diameter logs. Equipped with automatic diamond wheel blade sharpening, the system extends blade life to 18,000–20,000 rolls while maintaining consistent cut quality. The machine connects directly to rewinding equipment and packaging lines, creating a seamless automated production flow. With PLC touch screen control and high-precision servo feeding, manufacturers gain reliable performance for both core and coreless toilet paper production across multiple roll sizes.

​​​​​​​What Is a Toilet Roll Cutting Machine?

The product is the vital link between the last steps of packaging and tissue rewinding. Long tissue logs are cut into individual consumer-sized rolls with uniform length and neat edges using this precisely designed machinery.

Common manufacturing problems are eliminated by the band saw cutting system. It stops roll ends from becoming distorted due to uneven pressure. To prevent bottlenecks, it matches cutting speeds with high-output rewinders.

Automated blade maintenance systems are integrated into modern machinery. These characteristics lessen material waste and production disruptions. As a result, output quality remains constant across long manufacturing runs.

Technical Specifications

Key Advantages of HYS2200 Cutting Machine

Wide Diameter Processing Range

The HYS2200 handles roll diameters from 90 mm to 250 mm on a single platform. You can Toilet Roll Cutting Machine standard household toilet rolls, mini jumbo rolls, and commercial tissue products without equipment changes. This versatility maximizes your production flexibility and market responsiveness.

Smooth Integration of Production Lines

Manual log handling is eliminated by direct connection capability with rewinding machines. For total automation, the machine is also connected to packaging machinery. Your manufacturing throughput is increased and labor requirements are decreased thanks to this integration.

Precision Control Driven by Servo

The cutting length accuracy is maintained within a tolerance of ±0.5 mm thanks to the high-precision servo feeding mechanism. Uniform product quality is ensured and material waste is reduced with consistent dimensional control. Every time, your clients receive rolls that precisely match the specs.

Automated Upkeep of Blades

The diamond grinding wheel sharpening system runs at predetermined intervals. Cutting tool life is increased to 18,000–20,000 rolls by automatic blade conditioning. Compared to manual sharpening techniques, you have fewer production halts and cheaper consumable expenses.

Two-Product Capability

Process both core-based and coreless toilet paper products on the same machine. This dual functionality allows you to serve different market segments. Product changeover requires only simple parameter adjustments through the touch screen interface.

Intelligent Control System

The PLC with large touch screen simplifies operation and monitoring. Set cutting parameters, track production counts, and diagnose issues through the intuitive interface. Real-time fault detection with automatic alarm shutdown protects both equipment and operators.

Cost-Effective Operation

Band saw blade replacement costs remain significantly lower than alternative cutting technologies. The system's efficient design reduces energy consumption and maintenance expenses. Small to medium-sized manufacturers achieve faster return on investment with this economical solution.

Production Applications

High-Volume Manufacturing Facilities

In continuous 24/7 operations, the HYS2200 maintains thermal stability during extended cutting cycles. The robust carbon steel frame dampens vibration even at maximum cutting speeds. Your production line achieves consistent output without quality degradation over time.

Multi-Product Tissue Converters

Manufacturers producing toilet paper, kitchen towels, facial tissue, and hand towels benefit from quick changeover capability. The adjustable diameter range accommodates different product specifications. You reduce equipment investment while expanding your product portfolio.

Automated Converting Lines

Integration with rewinders and packaging machines creates fully automated workflow. Logs transfer directly from rewinding through cutting to final packaging without manual intervention. This automation significantly reduces labor costs and increases production efficiency.

Quality Control Standards

Because of integrated precise features, your final goods consistently fulfill quality standards. Cutting length consistency is maintained during production runs using the servo feeding mechanism. For clean, smooth cut surfaces, the automated sharpening mechanism maintains the blade geometry.

Common flaws are avoided with routine blade maintenance. Burned roll ends are eliminated by using the right grinding angles. Paper dust that could impair motor performance or pose a fire risk is eliminated by the vacuum extraction system.

When access doors open, the machine's safety interlock mechanism immediately shuts down. The CE certification requirements are met via emergency braking reaction. These features preserve the integrity of your work while safeguarding your operators.

Frequently Asked Questions

Q1: What products can this cutter process?

The machine processes toilet paper, kitchen towel, facial tissue, hand towel, napkin, and jumbo tissue logs. The adjustable diameter and length settings accommodate various tissue products.

Q2: Can it connect with a tissue converting machine and packaging machine?

Yes, the HYS2200 integrates seamlessly into fully automatic tissue converting lines. It accepts logs directly from rewinders and delivers cut rolls to packaging equipment.

Q3: How do I choose between a Band Saw Cutter and a Log Saw Cutter?

Band saw cutters like the HYS2200 offer economical operation and lower blade costs, making them ideal for startups and medium-scale operations. Log saw cutters provide higher speeds and automation for large-scale production facilities with greater capital investment capacity.

Q4: How often should the blade be replaced?

With proper automatic sharpening calibration, the blade typically lasts 18,000–20,000 rolls. Actual lifespan depends on paper GSM, cutting speed, and maintenance practices. Daily sharpening system checks maximize blade longevity.

Q5: Why are the ends of my rolls burnt?

Burnt edges usually indicate incorrect grinding angles or inadequate blade cooling. Check the diamond grinding wheel alignment and verify the lubrication system operates properly. Adjust grinding pressure as needed.

Q6: What information do I need to provide for a quotation?

Please specify your target product type (toilet paper, kitchen towel, etc.), estimated budget, available factory space, local labor costs, desired daily production capacity, and voltage requirements. This information helps us recommend the optimal configuration for your needs.

Get Started with Your Tissue Production

Ready to use the Toilet Roll Cutting Machine to enhance your tissue converting operation with precision cutting technology? Our experienced team provides comprehensive support from equipment selection through installation and operator training.

Contact us: doris@hytissuemachine.com